Method for determining urea feeding in an exhaust gas aftertreatment system of a vehicle comprising an internal combustion engine

Patent metadata

Field	Value
Publication number	US-11608765-B2
Application number	US-202117450517-A
Country	US
Kind code	B2
Filing date	Oct 11, 2021
Priority date	Oct 13, 2020
Publication date	Mar 21, 2023
Grant date	Mar 21, 2023

Abstract

The present disclosure relates to a method for determining urea feeding in an exhaust gas aftertreatment system ( 100,200 ), the exhaust gas aftertreatment system ( 100,200 ) being connectable to an internal combustion engine ( 101,201 ) operating under an engine operating condition, the system ( 100,200 ) comprising a first Selective Catalytic Reduction (SCR1) system comprising a first selective reduction catalyst (SCR1c) and a first doser ( 103,203 ) configured for feeding urea upstream the SCR1 system, at least one Particulate Filter (PF) downstream the SCR1 system or as a substrate for the SCR1c and a second Selective Catalytic Reduction (SCR2) system downstream the PF, the SCR2 system comprising a second selective reduction catalyst (SCR2c) and a second doser ( 104,204 ) configured for feeding urea upstream the SCR2c, the method comprising the steps of estimating the amount of particles in the PF; and determining the amount of urea to be fed by the respective first and second doser ( 4,5 ) based on the engine operating condition and such that: a) the amount of particles in the PF is within a predefined particle amount range, and, b) the NOx level of the exhaust gas exiting the SCR2 system is within a predetermined NOx level range. The present disclosure also relates to an exhaust gas aftertreatment system ( 100,200 ) and a vehicle comprising the exhaust gas aftertreatment system ( 100,200 ), a computer program comprising program code means for performing the steps of the method, a computer readable medium carrying a computer program comprising program code means for performing the steps of the method and a control unit for controlling urea feeding in the exhaust gas aftertreatment system ( 100,200 ).

First claim

The invention claimed is:

1. A method for determining urea feeding in an exhaust gas aftertreatment system, the exhaust gas aftertreatment system being connected to an internal combustion engine operating under an engine operating condition, the system comprising a first selective catalytic reduction system comprising a first selective reduction catalyst and a first doser configured for feeding urea upstream the first selective catalytic reduction catalyst, at least one Particulate Filter downstream the first Selective Catalytic Reduction system or as a substrate for the first Selective Catalytic Reduction catalyst and a second Selective Catalytic Reduction system comprising a second selective reduction catalyst and a second doser configured for feeding urea upstream the second selective catalytic reduction catalyst, the second Selective Catalytic Reduction system being arranged downstream the Particulate Filter, the method comprising the steps of:
estimating an amount of particles in the Particulate Filter; and determining an amount of urea to be fed by the respective first and second doser based on the engine operating condition and the estimated amount of particles in the Particulate Filter such that: a) the amount of particles in the Particulate Filter is within a predefined particle amount range, b) a NOx level of the exhaust gas exiting the second Selective Catalytic Reduction system is within a predetermined NOx level range, and c) an amount of nitrous oxide after the second Selective Catalytic Reduction system is within a predefined acceptable nitrous oxide range; and estimating a level of urea conversion to a reductant at the first Selective Catalytic Reduction system and/or the second Selective Catalytic Reduction system and an amount of urea deposit formation at/in the first Selective Catalytic Reduction system and/or the second Selective Catalytic Reduction system, respectively; and determining the amount of urea to be fed by the respective first and second doser such that the amount of urea deposit at the first Selective Catalytic Reduction and/or the second Selective Catalytic Reduction system is/are within a respective predefined urea deposit value range.

2. The method according to claim 1 , wherein the method comprises; determining the amount of urea to be fed by the respective first and second doser to the respective first Selective Catalytic Reduction catalyst and second Selective Catalytic Reduction catalyst such that the amount of particles after the second Selective Catalytic Reduction system is within a predetermined particle amount range.

3. The method according to claim 1 , wherein the exhaust gas aftertreatment system comprises two or more temperature sensors, adapted to measure the temperature of two or more of the following components; the first doser, the first Selective Catalytic Reduction catalyst, the Particulate Filter, the second doser and/or the second Selective Catalytic Reduction catalyst, providing feedforward and feedback signals to the exhaust gas aftertreatment system wherein the method further comprises the steps of calculating and/or measuring a respective temperature in the two or more components.

4. The method according to claim 3 , wherein the method comprises the step of; estimating the amount of reductant being stored in the respective first Selective Catalytic Reduction catalyst and second Selective Catalytic Reduction catalyst and comparing this to a set value; calculating the amount of NOx which may be reduced in the respective first Selective Catalytic Reduction and second Selective Catalytic Reduction system, the estimation being at least partly based on input from the two or more temperature sensors.

5. The method according to claim 1 , wherein the method comprises the step of; setting a predefined range for the NOx value downstream the first Selective Catalytic Reduction system to obtain a NOx value downstream the second Selective Catalytic Reduction system within the predetermined NOx level range while maintaining the amount of particles in the Particulate Filter within the predetermined particle amount range in the Particulate Filter.

6. The method according to claim 5 , wherein the predefined range for the NOx value downstream the first Selective Catalytic Reduction system is based on an estimated maximum NOx conversion in the second Selective Catalytic Reduction system, on an estimated urea conversion at the second Selective Catalytic Reduction system and on the estimated amount of particles in the Particulate Filter.

7. The method according to claim 1 , wherein the method further comprises the step of; issuing a signal to the internal combustion engine with an operating condition request in response to detecting a urea deposit value at the first Selective Catalytic Reduction and/or second Selective Catalytic Reduction system exceeding the predefined urea deposit value range, the operating condition request resulting in an operating condition with an increased exhaust gas temperature as compared to the exhaust gas temperature associated with a current operating condition of the internal combustion engine.

8. The method according to claim 1 , wherein the method further comprises the step of; issuing a signal to the internal combustion engine with an operating condition request in response to detecting a NOx level of the exhaust gas exiting the second Selective Catalytic Reduction system exceeding the predetermined NOx level range, the operating condition request resulting in an operating condition with a reduced level of NOx emission from the internal combustion engine as compared to the level of NOx emission associated with a current operating condition of the internal combustion engine.

9. The method according to claim 1 , wherein the method further comprises the step of; feeding the determined amount of urea via the first and/or second doser.

10. A computer program comprising program code means for performing the steps of the method according to claim 1 when the program is run on a computer.

11. A computer readable medium carrying a computer program comprising program code for performing the steps of the method according to claim 1 when said program code is run on a computer.

12. A control unit for controlling urea feeding in an exhaust gas aftertreatment system, the control unit being configured to perform the steps of the method according to claim 1 .

13. An exhaust gas aftertreatment system for an internal combustion engine, the exhaust gas aftertreatment system being connectable to the internal combustion engine configured to operate under an engine operating condition, the system comprising, a first Selective Catalytic Reduction system comprising a first selective catalytic reduction catalyst and a first doser configured for feeding urea upstream the first selective catalytic reduction catalyst, at least one Particulate Filter downstream the first Selective Catalytic Reduction system, or as a substrate for the first selective reduction catalyst, and a second Selective Catalytic Reduction system downstream the Particulate Filter, the second Selective Catalytic Reduction system comprising a second selective reduction catalyst and a second doser configured for feeding urea upstream the second selective catalytic reduction catalyst, the exhaust gas aftertreatment system further comprising a control system configured to determine a total amount of urea to be fed by the first and second doser based on the engine operating condition, wherein the control system of the exhaust gas aftertreatment system is adapted to: estimate an amount of particles in the Particulate Filter, determine an amount of urea to be fed by the respectiv

Assignees

• Volvo Truck Corp

Inventors

• Magnusson Mathias
• Bergström Johanna
• Andersson Lennart

Classifications

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• F01N2900/1606

  Particle filter loading or soot amount · CPC title

• F01N2610/02

  the substance being ammonia or urea · CPC title

• F01N2900/1402

  Exhaust gas composition · CPC title

• F01N2900/0408

  using a feed-back loop · CPC title