Sound-absorbing material

Patent metadata

Field	Value
Publication number	US-11608014-B2
Application number	US-201916575386-A
Country	US
Kind code	B2
Filing date	Sep 19, 2019
Priority date	Mar 24, 2017
Publication date	Mar 21, 2023
Grant date	Mar 21, 2023

Abstract

The present invention aims to provide a sound-absorbing material having sound absorption performance with an average sound absorption coefficient of 0.65 or more in the frequency domain of 800 to 2000 Hz. The present invention relates to a sound-absorbing material including: a fiber layer including a plurality of holes open to a surface thereof and having a thickness of 3 mm or more; and an inorganic material layer formed on the surface of the fiber layer, the holes being blind holes each penetrating through the inorganic material layer and having a bottom inside the fiber layer.

First claim

The invention claimed is:

1. A sound-absorbing material comprising:
a fiber layer including a plurality of holes open to a surface thereof and having a thickness of 3 mm or more; and
an inorganic material layer formed on the surface of the fiber layer,
the holes being blind holes each penetrating through the inorganic material layer and having a bottom inside the fiber layer,
wherein a mixture layer of a powdered inorganic material and fibers is present between the inorganic material layer and the fiber layer, and
the inorganic material layer and the fiber layer are bonded to each other by the mixture layer.

2. The sound-absorbing material according to claim 1 ,
wherein the fiber layer has a thickness of 3 to 50 mm.

3. The sound-absorbing material according to claim 2 ,
wherein the holes in the fiber layer have a depth that is 50 to 90% of the thickness of the fiber layer.

4. The sound-absorbing material according to claim 1 ,
wherein the fiber layer includes a stack of two or more fiber layers.

5. The sound-absorbing material according to claim 1 ,
wherein the fiber layer contains inorganic fibers.

6. The sound-absorbing material according to claim 5 ,
wherein the inorganic fibers consist of at least one inorganic fibers selected from the group consisting of alumina fibers, alumina-silica fibers, silica fibers, glass wool, and rock wool.

7. The sound-absorbing material according to claim 1 ,
wherein the area per opening of the hole is 0.10 to 15 mm 2 .

8. The sound-absorbing material according to claim 1 ,
wherein the inorganic material layer contains at least one inorganic material selected from the group consisting of a calcium-based material, a silica-based material, an alumina-based material, a carbon-based material, and a titanium-based material.

9. The sound-absorbing material according to claim 1 ,
wherein the inorganic material layer has a thickness of 0.1 to 5 mm.

10. The sound-absorbing material according to claim 1 ,
wherein he sound-absorbing material has an average sound absorption coefficient of 0.65 or more in the frequency domain of 800 to 2000 Hz.

11. The sound-absorbing material according to claim 1 ,
wherein the sound-absorbing material is used for any one of an engine, engine room, vehicle body, or an exhaust pipe.

12. The sound-absorbing material according to claim 3 ,
wherein the holes in the fiber layer have a depth that is 50 to 90% of the thickness of the fiber layer.

13. The sound-absorbing material according to claim 2 ,
wherein the fiber layer includes a stack of two or more fiber layers.

14. The sound-absorbing material according to claim 3 ,
wherein the fiber layer includes a stack of two or more fiber layers.

15. The sound-absorbing material according to claim 2 ,
wherein the fiber layer contains inorganic fibers.

16. The sound-absorbing material according to claim 3 ,
wherein the fiber layer contains inorganic fibers.

17. The sound-absorbing material according to claim 4 ,
wherein the fiber layer contains inorganic fibers.

18. The sound-absorbing material according to claim 2 ,
wherein the area per opening of the hole is 0.10 to 15 mm 2 .

19. The sound-absorbing material according to claim 3 ,
wherein the area per opening of the hole is 0.10 to 15 mm 2 .

20. The sound-absorbing material according to claim 4 ,
wherein the area per opening of the hole is 0.10 to 15 mm 2 .

Assignees

• Ibiden Co Ltd

Inventors

• Suzuki Daisuke
• Ito Yasutaka
• Nakamura Tomoyoshi
• Ohshika Koji

Classifications

• B32B2250/03

  3 layers · CPC title

• G10K11/172

  using resonance effects · CPC title

• B60R13/0838 Primary

  for engine compartments · CPC title

• B32B3/266

  characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12 · CPC title

• B32B2262/101

  Glass fibres · CPC title