Heterogeneous catalyst complex for carbon dioxide conversion

Patent metadata

Field	Value
Publication number	US-11607674-B2
Application number	US-202017097454-A
Country	US
Kind code	B2
Filing date	Nov 13, 2020
Priority date	Nov 19, 2019
Publication date	Mar 21, 2023
Grant date	Mar 21, 2023

Abstract

Proposed is a catalyst complex having high activity for carbon dioxide conversion reaction that converts carbon dioxide to useful compounds through reaction of carbon dioxide and hydrocarbon containing at least one hydroxyl group, and a carbon dioxide conversion process using the same, wherein the catalyst complex includes, as an active metal in the catalyst complex, at least one of noble metals and at least one of transition metals other than noble metals, thereby having high activity for the carbon dioxide conversion reaction.

First claim

What is claimed is:

1. A method of converting carbon dioxide to formic acid, comprising:
reacting at least one among carbon dioxide and/or carbon dioxide-derived inorganic carbonate with hydrocarbon containing at least one hydroxyl group, in presence of a catalyst in which, as active metals in a catalyst complex, at least one of noble metals in Group VIII other than palladium (Pd) and at least one selected from among transition metals in Group VIII other than the noble metals and palladium (Pd) are supported on a support.

2. The method of claim 1 , wherein the noble metals are at least one selected from among ruthenium (Ru), iridium (Ir), rhodium (Rh), and platinum (Pt).

3. The method of claim 1 , wherein the transition metals other than the noble metals in the catalyst complex comprise at least one selected from among nickel (Ni), iron (Fe), and cobalt (Co).

4. The method of claim 1 , wherein the support is at least one selected from among a carbonaceous material, a molecular sieve, a ceramic material, and a metal oxide.

5. The method of claim 1 , wherein the hydrocarbon containing at least one hydroxyl group is one selected from among a monohydric alcohol and a polyhydric alcohol, or a mixture thereof.

6. The method of claim 5 , wherein the hydrocarbon containing at least one hydroxyl group is one selected from among glucose, mannose, galactose, xylose, sorbitol, mannitol, galactitol, xylitol, glycerol, 1,4-butanediol or an isomer thereof, 1,4-pentanediol or an isomer thereof, 1,2-propanediol or an isomer thereof, butanol, pentanol, and propanol, or a mixture thereof.

7. The method of claim 6 , wherein the hydrocarbon containing at least one hydroxyl group is glycerol and/or glucose.

8. The method of claim 1 , wherein the reacting is performed at a temperature of 180° C. to 240° C.

9. The method of claim 1 , further comprising, before reacting the hydrocarbon containing at least one hydroxyl group with the inorganic carbonate, reacting the carbon dioxide with at least one selected from among a metal, a metal salt, and an ammonium salt to produce the inorganic carbonate.

10. A process for simultaneously converting carbon dioxide-derived metal carbonate and glycerol, comprising:
a) performing, in the presence of a catalyst complex for carbon dioxide conversion reaction, a simultaneous conversion reaction of a carbon dioxide-derived metal carbonate and glycerol to obtain a reaction product;
b) forming a mixture in which at least one selected from among C 4 to C 8 alcohols and trialkyl phosphate (TAP) are added to the obtained reaction product;
c) removing some moisture from the mixed solution;
d) performing carbonation and esterification by adding carbon dioxide (CO 2 ) to the mixed solution from which some moisture is removed, and performing an esterification reaction to synthesize alkyl lactate and alkyl formate;
e) separating the alkyl lactate and the alkyl formate produced in step d) from each other through a conventional distillation method; and
f) recovering the metal carbonate produced as a reaction by-product in step d), and recycling the metal carbonate to the simultaneous conversion reaction of glycerol and metal carbonate,
wherein the catalyst complex is a catalyst in which at least one of noble metals and at least one selected from among transition metals other than the noble metals are supported as an active metal on a support.

11. The process of claim 10 , wherein an amount of the alcohol added in step b) is 1 to 50 in a ratio of the number of moles to a sum of the number of moles of metal lactate and metal formate, and a molar ratio of the alcohol to trialkyl phosphate (TBP) is 1:5 to 5:1.

12. The process of claim 10 , wherein the carbon dioxide added in step d) is supplied while being pressurized in a range of atmospheric pressure to 60 bar.

13. The process of claim 10 , wherein the carbonation and esterification processes in step d) are performed in a temperature range of 120° C. to 200° C.

14. The process of claim 10 , wherein at least one alcohol selected from among C 4 to C 8 added in step b) is butanol, and an inert organic solvent is tributyl phosphate (TBP).

15. The process of claim 10 , further comprising g) hydrolyzing the alkyl lactate and the alkyl formate to produce a lactic acid and a formic acid.

16. The process of claim 10 , wherein the trialkyl phosphate (TAP) is added in step d) after the removing of moisture, instead of being added in step b).

Assignees

• Korea Res Inst Chemical Tech

Inventors

• Hwang Young Kyu
• Kwak Jaesung
• Lee Maeum
• Valekar Anil Haribhau
• Oh Kyung Ryul
• Hong Do Young
• Byeun A Reum
• Hwang Dong Won
• Cho Joungmo

Classifications

• B01J2235/15

  X-ray diffraction · CPC title

• B01J35/45

  Nanoparticles · CPC title

• B01J37/033

  Using Hydrolysis · CPC title

• C07C51/295

  with inorganic bases, e.g. by alkali fusion · CPC title

• C07C67/40

  by oxidation of primary alcohols · CPC title