Air filter condition sensing

Patent metadata

Field	Value
Publication number	US-11607635-B2
Application number	US-201716319243-A
Country	US
Kind code	B2
Filing date	Aug 4, 2017
Priority date	Aug 8, 2016
Publication date	Mar 21, 2023
Grant date	Mar 21, 2023

Abstract

Devices, systems and methods for obtaining data representative of the condition of an air filter media of an air filter installed in a powered air-handling system, and for using such data to present an indication of the air filter media condition to a user. The devices, systems and methods use pressure information representative of at least a downstream pressure of the powered air-handling system.

First claim

What is claimed is:

1. A method of monitoring and reporting the condition of an air filter installed in a powered air-handling system, the method comprising:
wirelessly receiving pressure information representative of a downstream, absolute pressure of the powered air-handling system, the information originating from a single, absolute pressure sensor that is resident in the powered air-handling system at a location downstream of the air filter such that the single, absolute pressure sensor is not mounted on the air filter;
receiving information regarding the filtration characteristics of an air filter media of the air filter, from a source that is locally-resident on the air filter;
and,
generating an indication of a condition of the air filter, as a function of the pressure information in combination with the information regarding the filtration characteristics of the air filter media,
with the proviso that the only information that is received from a sensor and used in combination with the information from the source that is locally-resident on the air filter to generate the indication of the condition of the air filter, is the pressure information representative of the downstream, absolute pressure of the powered air-handling system, that is wirelessly received from the single, absolute pressure sensor.

2. The method of claim 1 wherein the pressure information comprises data obtained while air is moving through the air filter and data obtained while air is not moving through the air filter.

3. The method of claim 1 wherein the pressure sensor is located within a housing, and wherein circuitry is co-located in the housing with the pressure sensor that converts pressure data originating from the pressure sensor from analog form to digital form and that wirelessly transmits the digital pressure information.

4. The method of claim 3 wherein the digital pressure information is wirelessly received by a device that forwards the digital pressure information to a cloud platform that uses the digital pressure information in combination with the information regarding the filtration characteristics of the air filter media, to generate an indication of the condition of the air filter.

5. The method of claim 1 wherein the source of the information that is received regarding the filtration characteristics of the air filter media of the air filter is an RFID tag that is mounted on the air filter.

6. The method of claim 5 wherein the information regarding the filtration characteristics of the air filter media of the air filter is read from the RFID tag by an RFID reader and is then wirelessly transmitted to a cloud platform that uses the pressure information in combination with the information regarding the filtration characteristics of the air filter media to generate an indication of the condition of the air filter and then send a notification of remaining filter life to a mobile device.

7. The method of claim 1 wherein the indication of the condition of the air filter comprises an indication of the remaining filter lifetime of the air filter, and wherein the indication is sent to, and presented on a display of, a mobile device that is not a thermostat of the powered air-handling system.

8. The method of claim 1 wherein the pressure information that is wirelessly received, comprises data that was taken by a pressure sensor in analog form, intermittently at a frequency of no greater than once per thirty seconds and no less than once per day, which data was then digitized and stored until such time as the digitized, stored data could be wirelessly transmitted.

9. The method of claim 1 wherein the circuitry is adapted to determine a pressure difference across the filter media as a function of the data from the absolute pressure sensor.

10. The method of claim 1 wherein the powered air-handling system is a centralized HVAC system of a building.

11. The method of claim 1 wherein the source of the information that is received regarding the filtration characteristics of the air filter media of the air filter is a bar code or QR code that is mounted on the air filter.

12. The method of claim 11 wherein the information regarding the filtration characteristics of the air filter media of the air filter is read from the bar code or QR code by a reader that is resident on a mobile device and is then wirelessly transmitted to a cloud platform that uses the pressure information in combination with the information regarding the filtration characteristics of the air filter media, to generate an indication of the condition of the air filter and send a notification of remaining filter life to the mobile device.

13. The method of claim 1 wherein the pressure information is wirelessly received by a mobile device that also receives the information regarding the filtration characteristics of the air filter media of the air filter, wherein the mobile device forwards the pressure information and the information regarding the filtration characteristics of the air filter media of the air filter to a cloud platform that uses the pressure information in combination with the information regarding the filtration characteristics of the air filter media to generate the indication of the condition of the air filter; and, wherein the notification of remaining filter life is then sent to the mobile device.

14. The method of claim 1 wherein the information regarding the filtration characteristics of the air filter media of the air filter is preloaded by the filter manufacturer onto the source that is locally-resident on the air filter and includes information regarding the degree to which the air filter media exhibits an increased pressure drop upon being loaded with particles.

Assignees

• 3M Innovative Properties Company

Inventors

• Arthur Jonathan B
• Bloedorn Karl W
• Chakravarty Jayant
• Portelli Gene B
• Glass Dennis M
• Meis Michael A
• Luppes Lyle L
• Hennen Daniel W
• Fletcher Douglas D
• Hemberg Eric O
• Hemberg Oscar M

Classifications

• G01L19/086

  for remote indication · CPC title

• B01D46/521

  using folded, pleated material · CPC title

• B01D46/429

  Means for wireless communication · CPC title

• H04W4/80

  Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication · CPC title

• B01D46/10

  Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces · CPC title