Method for backflow prevention in an airflow plenum of a modular data center

Patent metadata

Field	Value
Publication number	US-11606883-B2
Application number	US-201916557939-A
Country	US
Kind code	B2
Filing date	Aug 30, 2019
Priority date	Aug 30, 2019
Publication date	Mar 14, 2023
Grant date	Mar 14, 2023

Abstract

A modular data center (MDC) includes a volumetric container comprising an enclosure having first and second exterior walls at a forward and an aft end, connected by lateral exterior walls. Information technology component(s) are positioned longitudinally within the container between a cold aisle and a hot aisle. An air handling system includes two or more air handling units (AHUs) each having a return air inlet and a supply air outlet. A supply air plenum directs cooling air flow from the supply air outlets to a supply air opening positioned adjacent to the cold aisle. Backflow prevention mechanisms are positioned respectively at each supply air outlet of the AHUs. Each backflow prevention mechanism is moveable into an open position to allow cooling air flow out of the supply air outlet of a corresponding AHU and a closed position in response to deactivation of an air mover of the corresponding AHU.

First claim

What is claimed is:

1. An air handling system comprising:
two or more air handling units (AHUs) each having a return air inlet and a supply air outlet;
a supply air plenum that is fluid communication with the supply air outlets of the two or more AHUs and that directs cooling air flow from the supply air outlets to a supply air opening positioned adjacent to a cold aisle of a data center;
an air turning vane attached to a first lateral side of a selected supply air outlet and
two or more backflow prevention mechanisms, each positioned respectively at each supply air outlet of the two or more AHUs, each backflow prevention mechanism moveable into an open position to allow cooling air flow out of the supply air outlet of a corresponding AHU and a closed position in response to deactivation of an air mover of the corresponding AHU.

2. The air handling system of claim 1 , wherein the two or more backflow prevention mechanisms each comprise a door that pivots about a horizontal axis from the closed position to the open position.

3. The air handling system of claim 1 , wherein the two or more backflow prevention mechanisms each comprise a flap attached along one edge of a respective supply air outlet and comprising a biasing structure that moves the flap into the closed position relative to the supply air outlet when the corresponding air mover is not functioning and is overcome when the corresponding air mover is activated to enable the flap to move into the open position.

4. The air handling system of claim 1 , wherein the two or more backflow prevention mechanisms each comprise a damper having an electrical actuator that opens the damper concurrently with activation of the corresponding air mover and that closes the damper concurrently with deactivation of the corresponding air mover.

5. The air handling system of claim 1 , wherein:
the supply air outlets of the two or more AHUs that supply longitudinally directed cooling air to the supply air plenum are positioned to a first lateral side of the supply air opening; and
the supply air plenum laterally redirects the cooling air from the supply air outlets of each of the two or more AHUs in a lateral direction toward the supply air opening.

6. The air handling system of claim 5 , wherein the air turning vane comprises a stationary barrier that curves toward the second lateral side.

7. The air handling system of claim 1 , wherein:
the supply air outlets of the two or more AHUs that supply longitudinally directed cooling air to the supply air plenum are positioned to a first lateral side of the supply air opening;
the supply air plenum laterally redirects the cooling air from the supply air outlets of each of the two or more AHUs in a lateral direction toward the supply air opening; and
the two or more backflow prevention mechanisms each comprise a door that pivots about a vertical axis at the first lateral side of the corresponding supply air outlet from the closed position to the open position to function as an air turning vane.

8. A modular data center (MDC) comprising:
a volumetric container comprising an enclosure having first and second exterior walls at a forward and an aft end, connected by lateral exterior walls;
at least one heat generating information technology (IT) component positioned longitudinally within the container and between a cold aisle and a hot aisle running longitudinally along respective left and right interior sides of the volumetric container; and
an air handling system comprising:
two or more air handling units (AHUs) each having a return air inlet and a supply air outlet;
a supply air plenum that is fluid communication with the supply air outlets of the two or more AHUs and that directs cooling air flow from the supply air outlets to a supply air opening positioned adjacent to the cold aisle of the MDC;
an air turning vane attached to a first lateral side of a selected supply air outlet; and
two or more backflow prevention mechanisms, each positioned respectively at each supply air outlet of the two or more AHUs, each backflow prevention mechanism moveable into an open position to allow cooling air flow out of the supply air outlet of a corresponding AHU and a closed position in response to deactivation of an air mover of the corresponding AHU.

9. The MDC of claim 8 , wherein the two or more backflow prevention mechanisms each comprise a door that pivots about a horizontal axis from the closed position to the open position.

10. The MDC of claim 8 , wherein the two or more backflow prevention mechanisms each comprise a flap attached along one edge of a respective supply air outlet and comprising a biasing structure that moves the flap into the closed position relative to the supply air outlet when the corresponding air mover is not functioning and is overcome when the corresponding air mover is activated to enable the flap to move into the open position.

11. The MDC of claim 8 , wherein the two or more backflow prevention mechanisms each comprise a damper having an electrical actuator that opens the damper concurrently with activation of the corresponding air mover and that closes the damper concurrently with deactivation of the corresponding air mover.

12. The MDC of claim 8 , wherein:
the supply air outlets of the two or more AHUs that supply longitudinally directed cooling air to the supply air plenum are positioned to a first lateral side of the supply air opening; and
the supply air plenum redirects the cooling air from the supply air outlets of each of the two or more AHUs laterally in a lateral direction toward the supply air opening.

13. The MDC of claim 12 , wherein the air turning vane comprises a stationary barrier that curves toward the second lateral side.

14. The MDC of claim 8 , wherein:
the supply air outlets of the two or more AHUs that supply longitudinally directed cooling air to the supply air plenum are positioned to a first lateral side of the supply air opening;
the supply air plenum laterally redirects the cooling air from the supply air outlets of each of the two or more AHUs in a lateral direction toward the supply air opening; and
the two or more backflow prevention mechanisms each comprise a door that pivots about a vertical axis at the first lateral side of the corresponding supply air outlet from the closed position to the open position to function as an air turning vane.

15. A method for installing an air handling system of a mobile modular data center (MDC) having information technology (IT) components placed between a cold aisle and a hot aisle extending longitudinally within the MDC, the method comprising:
positioning a supply air plenum along an exterior wall of a volumetric container of the MDC with a supply air opening of the supply air plenum positioned adjacent to the cold aisle of the MDC;
positioning two or more air handling units (AHUs) adjacent to the supply air plenum and the exterior wall of the volumetric container of the MDC, the two or more AHUs each having a return air inlet and a supply air outlet;
coupling the supply air outlets of the two or more AHUs for fluid communication with the supply air plenum to direct supply air from the supply air outlets of the two or more AHUs to the supply air opening of the supply air plenum;
attaching an air turning vane to the first lateral side of a selected supply air outlet, the air turning vane comprising a stationary barrier that curves toward the second lateral side; and
attaching a backflow prevention mechanism to each supply air outlet of the two or more AHUs, each backflow prevention mechanism moveable into an open position to

Assignees

• Dell Products Lp

Inventors

• Bailey Mark M
• Wiederhold Trey S
• Schmitt Ty R

Classifications

• F24F2110/22

  of the outside air · CPC title

• F24F2110/10

  Temperature · CPC title

• F24F2110/12

  of the outside air · CPC title

• H05K7/202

  Air circulating in closed loop within enclosure wherein heat is removed through heat-exchangers · CPC title

• F24F11/79 Primary

  for controlling the direction of the supplied air · CPC title