Connector with built-in substrate and method of manufacturing chain terminal of the connector with built-in substrate

Patent metadata

Field	Value
Publication number	US-11600940-B2
Application number	US-202117406234-A
Country	US
Kind code	B2
Filing date	Aug 19, 2021
Priority date	Aug 21, 2020
Publication date	Mar 7, 2023
Grant date	Mar 7, 2023

Abstract

A connector with a built-in substrate includes a chain terminal including a chain portion, a first tab portion configured to protrude from the chain portion in a predetermined direction, a second tab portion configured to protrude from the chain portion in a direction different from a protrusion direction of the first tab portion; an inner housing in which the chain terminal is installed such that the first tab portion and the second tab portion protrude; and a substrate connected to the second tab portion protruding from the inner housing.

First claim

What is claimed is:

1. A connector with a built-in substrate comprising:
a chain terminal including a chain portion, a first tab portion configured to protrude from the chain portion in a predetermined direction, a second tab portion configured to protrude from the chain portion in a direction different from a protrusion direction of the first tab portion;
a housing in which the chain terminal is installed such that the first tab portion and the second tab portion protrude; and
a substrate connected to the second tab portion protruding from the housing, wherein
the chain portion of the chain terminal is elongated in one predetermined direction,
the chain terminal includes one or a plurality of the first tab portions, and the first tab portion protrudes toward a first side which is one side of the chain portion in the other predetermined direction orthogonal to a longitudinal direction of the chain portion,
the chain terminal includes one or a plurality of the second tab portions, and the second tab portion protrudes toward a second side which is the other side of the chain portion in the other predetermined direction, and
positions of at least some of the first tab portions and positions of at least some of the second tab portions are different from each other in the one predetermined direction.

2. The connector with a built-in substrate according to claim 1 , wherein
the chain terminal is installed in the housing by engaging the chain portion with the housing.

3. A method of manufacturing a chain terminal of a connector with a built-in substrate, wherein the connector with the built-in substrate comprises:
a chain terminal including a chain portion, a first tab portion configured to protrude from the chain portion in a predetermined direction, a second tab portion configured to protrude from the chain portion in a direction different from a protrusion direction of the first tab portion;
a housing in which the chain terminal is installed such that the first tab portion and the second tab portion protrude; and
a substrate connected to the second tab portion protruding from the housing,
the method comprising:
an intermediate molded-object molding step of molding an intermediate molded object provided with an elongated chain portion forming section configured to form the chain portion, the plurality of first tab portions configured to protrude from the chain portion forming section and the plurality of second tab portions configured to protrude from the chain portion forming section by hollowing out an elongated flat plate-like material having a predetermined thickness and a predetermined width in a thickness direction of the material; and
a chain terminal molding step of molding the chain terminal by cutting or notching at least a part of the chain portion forming section of the intermediate molded object formed in the intermediate molded-object molding step.

Assignees

• Yazaki Corp

Inventors

• Ando Ryota
• Hayashi Hinata
• Tsukamoto Masashi
• Suzuki Nobuhiko

Classifications

• H01R13/405 Primary

  Securing in non-demountable manner, e.g. moulding, riveting · CPC title

• H01R13/02 Primary

  Contact members · CPC title

• H01R12/55

  characterised by the terminals · CPC title

• H01R13/40

  Securing contact members in or to a base or case; Insulating of contact members · CPC title

• H01R12/58 Primary

  terminals for insertion into holes · CPC title