Solid-state structures with volatile sintering aids, and methods for fabrication and use thereof
US-2024429439-A1 · Dec 26, 2024 · US
US11600856B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11600856-B2 |
| Application number | US-202117153607-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 20, 2021 |
| Priority date | Jan 21, 2020 |
| Publication date | Mar 7, 2023 |
| Grant date | Mar 7, 2023 |
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A sodium-ion conducting NaSICON ceramic can be densified via the addition of a solvent to a NaSICON powder and subsequent pressing under high pressure and mild heat. Densification to ˜90% relative density can be achieved, providing a path toward low-temperature fabrication of Na-ion conductors.
Opening claim text (preview).
We claim: 1. A method for fabricating dense NaSICON ceramic, comprising: providing a powder of NaSICON particles, adding a NaOH solvent to the powder to at least partially dissolve the NaSICON particles in the added NaOH solvent to provide a dissolved solution, and applying a sintering pressure and a sintering temperature to the dissolved solution sufficient to reprecipitate NaSICON particles and form a dense NaSICON ceramic. 2. The method of claim 1 , wherein the sintering temperature is less than 300° C. 3. The method of claim 1 , wherein the sintering temperature is less than 200° C. 4. The method of claim 1 , wherein the NaSICON ceramic comprises Na 1+x Zr 2 Si x P 3−x O 12 , 0≤x≤3. 5. The method of claim 4 , wherein the NaSICON ceramic comprises NaZr 2 P 3 O 12 or Na 3 Zr 2 Si 2 PO 12 . 6. The method of claim 1 , wherein the pH of the NaOH solvent is greater than 13.
Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint · CPC title
Oxides · CPC title
based on phosphates {, e.g. hydroxyapatite} · CPC title
in the form of mixtures · CPC title
Pressure sintering · CPC title
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