Surface driven downhole pump system

Patent metadata

Field	Value
Publication number	US-11592018-B2
Application number	US-202016881678-A
Country	US
Kind code	B2
Filing date	May 22, 2020
Priority date	May 22, 2020
Publication date	Feb 28, 2023
Grant date	Feb 28, 2023

Abstract

Systems to drive a downhole pump include an enclosure body with a magnetically transparent wall. A magnetic driver or a stationary member with coil windings in slots is disposed outside the enclosure body. A magnetic follower or a movable member with one or more permanent magnets is disposed inside the enclosure body such that the magnetic follower or movable member is exposed to a different environment compared to the magnetic driver or stationary member. The magnetic driver and magnetic follower, or the stationary member and movable member, are separated by a gap containing at least a portion of the magnetically transparent wall. A prime mover is operatively coupled to the magnetic driver. A rod couples the magnetic follower or the movable member to the downhole pump. Movement of the rod with the magnetic follower or the movable member operates the pump.

First claim

What is claimed is:

1. A system comprising:
an enclosure body having a magnetically transparent wall;
a magnetic driver disposed outside the enclosure body;
a magnetic follower disposed within the enclosure body such that the magnetic follower is exposed to a different environment than the magnetic driver, the magnetic follower being magnetically coupled to follow movement of the magnetic driver through magnetic interaction across a gap between the magnetic follower and the magnetic driver, the gap containing at least a portion of the magnetically transparent wall;
a prime mover operatively coupled to the magnetic driver;
a pump; and
a rod having a first end coupled to the magnetic follower and a second end coupled to the pump, the rod to move with the magnetic follower and thereby operate the pump;
wherein the prime mover is located at a surface, wherein the pump is located in a wellbore, wherein the enclosure body is disposed at a top of a wellhead assembly above the wellbore, and wherein the enclosure body is fluidly connected to the wellbore through the wellhead assembly and structured to contain fluid pressure from the wellbore.

2. The system of claim 1 , wherein the magnetic driver comprises a plurality of first permanent magnets, and wherein the magnetic follower comprises a plurality of second permanent magnets.

3. The system of claim 2 , wherein the first and second permanent magnets have an arrangement pattern to produce a linear movement of the magnetic follower from the movement of the magnetic driver.

4. The system of claim 3 , wherein the pump is a reciprocating pump.

5. The system of claim 3 , wherein the magnetic driver and the magnetic follower are in a coaxial arrangement.

6. The system of claim 2 , wherein the first and second permanent magnets have an arrangement pattern to produce a rotary movement of the magnetic follower.

7. The system of claim 6 , wherein the pump is a progressive cavity pump.

8. The system of claim 6 , wherein the magnetic driver and the magnetic follower have disc shapes and are in a face-to-face arrangement.

9. The system of claim 6 , wherein the magnetic driver and the magnetic follower have tubular shapes and are in a coaxial arrangement.

10. The system of claim 1 , further comprising a mechanism positioned to transfer an output of the prime mover to the movement of the magnetic driver.

Assignees

• Saudi Arabian Oil Co

Inventors

• Xiao Jinjiang

Classifications

• E21B43/127

  Adaptations of walking-beam pump systems · CPC title

• F04B47/026

  Pull rods, full rod component parts · CPC title

• F04B17/03

  driven by electric motors · CPC title

• F04C29/0085

  Prime movers · CPC title

• E21B43/126

  Adaptations of down-hole pump systems powered by drives outside the borehole, e.g. by a rotary or oscillating drive (powered by fluid E21B43/129) · CPC title