Stray current detection in wind turbine generators

Patent metadata

Field	Value
Publication number	US-11592005-B2
Application number	US-201917312732-A
Country	US
Kind code	B2
Filing date	Dec 17, 2019
Priority date	Dec 21, 2018
Publication date	Feb 28, 2023
Grant date	Feb 28, 2023

Abstract

An electrical power generating assembly ( 20 ) for a wind turbine ( 1 ). The electrical power generating assembly comprises a gearbox ( 22 ) comprising a gearbox output shaft, a generator ( 24 ) comprising a rotor ( 32 ) that is coupled to the gearbox output shaft; and a current measuring module ( 40 ) located between the gearbox ( 22 ) and the generator ( 24 ). The current measuring module ( 40 ) comprises: an electrical pickup ( 42 ) mounted to the electrical power generating assembly ( 20 ), wherein the electrical pickup ( 42 ) includes an electrical contact ( 44 ) that engages with a slip ring ( 48 ) associated with the rotor ( 32 ). The current measuring module further comprises: a first current measuring device ( 50 ) mounted with respect to the electrical pickup ( 42 ) to detect current flowing at least through the electrical pickup; and a second current measuring device ( 52 ) mounted with respect to the electrical pickup ( 42 ) to detect current flowing through at least a component associated with the gearbox output shaft.

First claim

The invention claimed is:

1. An electrical power generating assembly for a wind turbine comprising:
a gearbox comprising a gearbox output shaft,
a generator comprising a rotor that is coupled to the gearbox output shaft; and
a current measuring module located between the gearbox and the generator, the current measuring module comprising:
an electrical pickup mounted to the electrical power generating assembly, wherein the electrical pickup includes an electrical contact that engages with a slip ring associated with the rotor;
a first current measuring device mounted with respect to the electrical pickup to detect current flowing at least through the electrical pickup; and
a second current measuring device mounted with respect to the electrical pickup to detect current flowing through at least a component associated with the gearbox output shaft,
wherein the first current measuring device is mounted radially-outboard of the electrical pickup, and the second current measuring device is mounted radially-inboard of the electrical pickup.

2. The electrical power generating assembly of claim 1 , wherein the current measuring module is provided as an integrated unit.

3. The electrical power generating assembly of claim 1 , wherein each of the first and second current measuring devices comprises an elongate sensing element arranged to substantially encircle a generator rotor shaft.

4. The electrical power generating assembly of claim 1 , wherein each of the first and second current measuring devices comprises a Rogowski coil.

5. The electrical power generating assembly of claim 1 , further comprising a control system in operative communication with the current measuring module, wherein the control system is configured to identify, based on the current detected by the first and/or second current measuring device, anomalies in the detected current.

6. The electrical power generating assembly of claim 1 , configured such that the difference in the currents measured by the first and second current measuring device corresponds to the ‘stray current’ accumulated in the electrical contact.

7. The electrical power generating assembly of claim 1 , configured such that protective action is taken if the difference in the currents measured by the first and second current measuring device exceeds a predetermined threshold.

8. The electrical power generating assembly of claim 1 , wherein the electrical pickup comprises a brush module.

9. The electrical power generating assembly of claim 8 , wherein the brush module comprises one or more linear brushes.

10. The electrical power generating assembly of claim 9 , wherein the one or more linear brushes extend along an axis that is generally aligned with a rotational axis of the rotor.

11. The electrical power generating assembly of claim 10 , wherein the one or more linear brushes are carbon fibre brushes.

12. An electrical power generating assembly for a wind turbine comprising:
a gearbox comprising a gearbox output shaft,
a generator comprising a rotor that is coupled to the gearbox output shaft; and
a current measuring module located between the gearbox and the generator, the current measuring module comprising:
an electrical pickup mounted to the electrical power generating assembly, wherein the electrical pickup includes an electrical contact that engages with a slip ring associated with the rotor;
a first current measuring device mounted with respect to the electrical pickup to detect current flowing at least through the electrical pickup; and
a second current measuring device mounted with respect to the electrical pickup to detect current flowing through at least a component associated with the gearbox output shaft,
wherein the current measuring module further comprises a mounting disk, and wherein the electrical contact, and the first and second current measuring devices are configured to be mounted to the mounting disk.

13. The electrical power generating assembly of claim 12 , wherein the mounting disk is mounted to a housing of the gearbox.

14. A wind turbine comprising a wind turbine tower, a nacelle rotatably coupled to the tower, a rotating hub mounted to the nacelle, and a plurality of wind turbine blades coupled to the hub, wherein the nacelle comprises the electrical power generating assembly of claim 1 .

Assignees

• Vestas Wind Sys As

Inventors

• Mongeau Peter
• Olesen Nicolaj
• Christensen Lars Brink
• Swies Marek

Classifications

• F03D17/021 Primary

  for monitoring power or current · CPC title

• F03D7/0272

  by measures acting on the electrical generator · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title

• F03D9/25

  the apparatus being an electrical generator (F03D9/22 takes precedence) · CPC title

• F03D17/00 Primary

  Monitoring or testing of wind motors, e.g. diagnostics (testing during commissioning of wind motors F03D13/30) · CPC title