Barrier film

Patent metadata

Field	Value
Publication number	US-11591445-B2
Application number	US-201917040243-A
Country	US
Kind code	B2
Filing date	Apr 25, 2019
Priority date	Apr 25, 2018
Publication date	Feb 28, 2023
Grant date	Feb 28, 2023

Abstract

Provided is a barrier film and a manufacturing method thereof. The barrier film has a structure comprising a polysilazane barrier layer, which can exhibit excellent running properties in a so-called roll-to-roll process or the like, and can maintain or improve the performance of the barrier layer even during an unwinding and/or winding process, and the like.

First claim

The invention claimed is:

1. A barrier film, comprising:
a barrier layer;
an anti-blocking layer; and
a functional layer between the barrier layer and the anti-blocking layer, wherein:
the barrier layer is a polysilazane barrier layer, and
the anti-blocking layer comprises an acrylate unit and particles having an average particle diameter in a range from 0.3 μm to 50 μm, and
the anti-blocking layer has a thickness of 0.2 μtm to 100 μm, and
a surface of the anti-blocking layer facing away from the functional layer has arithmetic mean roughness (Ra) in a range of 50 nm to 500 nm and a maximum cross-sectional height (Rt) in a range of 1 μm to 10 μm.

2. The barrier film according to claim 1 , wherein the functional layer is at least one of a base layer and a buffer layer.

3. The barrier film according to claim 1 , wherein the polysilazane barrier layer comprises a polysilazane compound comprising a unit of Formula 1:

wherein;
R 1 , R 2 and R 3 are each independently hydrogen, an alkyl group, an alkenyl group, an aryl group, or an alkoxy group; and
n is an arbitrary number.

4. The barrier film according to claim 3 , wherein the polysilazane compound has been oxidized to convert a portion of the Si-N bonding units to Si-O.

5. The barrier film according to claim 1 , wherein the barrier layer has a thickness in a range from 10 nm to 500 nm.

6. The barrier film according to claim 1 , wherein the weight ratio of the polyfunctional acrylate unit with tetrafunctionality or less is 60 weight % or more relative to the total weight of the anti-blocking layer excluding the particles.

7. The barrier film according to claim 6 , wherein the anti-blocking layer comprises 1 to 50 parts by weight of the polyfunctional acrylate unit with more than tetrafunctionality relative to 100 parts by weight of the polyfunctional acrylate unit with tetrafunctionality or less.

8. The barrier film according to claim 1 , wherein the surface of the anti-blocking layer facing away from the functional layer has a static friction coefficient between a stainless steel surface and the anti-blocking layer measured using a sled weighting 200 g at a measuring speed of 18 cm/min for a region with a length of 8 cm that is in a range of 0.15 to 0.5.

9. The barrier film according to claim 1 , wherein the surface of the anti-blocking layer facing away from the functional layer has a kinetic friction coefficient between a stainless steel surface and the anti-blocking layer measured using a sled weighing 200 g at a measuring speed of 18 cm/min for a region with a length of 5 cm that is in a range of 0.15 to 0.5.

10. The barrier film according to claim 1 , wherein the ratio (AB) of the average particle diameter (A) of the particles to the thickness (B) of the anti-blocking layer is in a range of 1.5 to 50.

11. An illuminating device, comprising:
a light source and the barrier film of claim 1 .

12. A display device, comprising:
the illuminating device of claim 11 .

Assignees

• Lg Chemical Ltd

Inventors

• Park Bo Ra
• Son Beom Gwon
• Jeong Hee Joon
• Hwang Jang Yeon

Classifications

• Y02E10/549

  Organic PV cells · CPC title

• B32B2264/302

  Average diameter in the range from 100 nm to 1000 nm · CPC title

• B32B2264/0235

  Aromatic vinyl resin, e.g. styrenic (co)polymers · CPC title

• C08J5/18

  Manufacture of films or sheets · CPC title

• B32B27/18

  characterised by the use of special additives · CPC title