Build layer coverage analysis

Patent metadata

Field	Value
Publication number	US-11590709-B2
Application number	US-201616069509-A
Country	US
Kind code	B2
Filing date	Mar 10, 2016
Priority date	Mar 10, 2016
Publication date	Feb 28, 2023
Grant date	Feb 28, 2023

Abstract

Examples include apparatuses, processes, and methods for generating three-dimensional objects. An example apparatus comprises build material distributor and a controller. Examples distribute a particular build layer in a build area of the apparatus over a previous build layer. Examples determine a build layer temperature corresponding to the particular build layer. Examples analyze build layer coverage for the particular build layer based at least in part on a build layer temperature of the previous build layer and the build layer temperature of the particular build layer. Examples selectively recoat the particular build layer with additional build material based at least in part on the build layer coverage for the particular build layer.

First claim

The invention claimed is:

1. An apparatus for generating a three-dimensional object, the apparatus comprising:
a build material distributor to distribute respective build layers of build material in a build area of the apparatus;
at least one build material heating element to heat the build material prior to distribution in the build area by the build material distributor; and,
a controller configured to:
determine a first build layer temperature of a location of a first build layer;
control the build material distributor to distribute a second build layer in the build area onto, adjacent to, and over the first build layer;
determine a second build layer temperature of a corresponding location of the second build layer;
compare the first build layer temperature to the second build layer temperature;
based on the comparison, determine if a sufficient amount of build material has been distributed at the corresponding location of the second build layer;
control the build material distributor to selectively recoat the second build layer with additional build material based on the determining if a sufficient amount of build material has been distributed at the corresponding location of the second build layer; and,
prior to controlling the build material distributor to distribute the second build layer, control the at least one build material heating element to thereby heat the build material to be distributed as the second build layer based at least in part on the first build layer temperature of the location of the first build layer.

2. The apparatus of claim 1 , further comprising:
at least one build layer temperature sensor, the controller configured to determine the first build layer temperature of the location of the first build layer with the at least one temperature sensor.

3. The apparatus of claim 1 , wherein the controller configured to control the build material distributor to selectively recoat the second build layer with the additional build material comprises the controller configured to control the build material distributor to recoat the second build layer with the additional build material in response to determining that build layer coverage for the second build layer is insufficient.

4. The apparatus of claim 1 , further comprising:
an agent distributor to selectively distribute agent in the build area; and
at least one energy source,
wherein the controller is configured to:
control the agent distributor to selectively distribute the agent on the second build layer in response to determining that build layer coverage for the second layer is sufficient; and
control the at least one energy source to apply energy to the second build layer after selective distribution of the agent on the second build layer.

5. The apparatus of claim 1 , wherein the controller configured to determine if a sufficient amount of build material has been distributed at the corresponding location of the second build layer comprises the controller configured to:
detect temperature edges for locations of the second build layer based at least in part on the first build layer temperature of the location of the first build layer.

6. The apparatus of claim 1 , wherein the build material distributor comprises at least one pre-delivery receptacle to store the build material prior to distribution, the at least one build material heating element disposed within the pre-delivery receptacle to heat the build material stored therein,
wherein the apparatus further comprises at least one pre-delivery receptacle temperature sensor,
wherein the controller is configured to:
determine a pre-delivery build material temperature with the at least one pre-delivery receptacle temperature sensor, and control the at least one build material heating element to thereby heat the build material to be distributed based at least in part on the pre-delivery build material temperature.

Assignees

• Hewlett Packard Development Co

Inventors

• Vilajosana Xavier
• Cortes I Herms Sebastia
• Ramirez Muela David
• Dominguez Pastor Pablo
• De Pena Alejandro Manuel

Classifications

• Y02P10/25

  Process efficiency · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• B29C64/188

  involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control (surface shaping B29C59/00; after-treatment of articles without altering their shape B29C71/00) · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title