Waste disposer

Patent metadata

Field	Value
Publication number	US-11590544-B2
Application number	US-202016993100-A
Country	US
Kind code	B2
Filing date	Aug 13, 2020
Priority date	Aug 16, 2019
Publication date	Feb 28, 2023
Grant date	Feb 28, 2023

Abstract

A waste disposer comprising a primary dehydrating chamber, a grinding device, a secondary dehydrating chamber, and a storage chamber. The primary dehydrating chamber is adapted to allow waste to be heated therein to partly dehydrate the waste. The primary dehydrating chamber has: a first waste inlet for receiving the waste, a first vapor outlet for exhausting vapor from the waste, a drainage outlet for draining free liquid from the waste, and a first waste outlet for outputting the partly dehydrated waste. The grinding device is adapted to receive the waste from the first waste outlet and grind the waste to reduce the size thereof. The secondary dehydrating chamber is adapted to allow the ground waste to be heated therein to further dehydrate the waste. The secondary dehydrating chamber has a second waste inlet for receiving the ground waste, a second vapor outlet for exhausting vapor from the waste, and a second waste outlet for outputting the further dehydrated waste. The storage chamber is adapted to receive the waste from the second waste outlet and store the waste in the storage chamber.

First claim

The invention claimed is:

1. A waste disposer for disposing waste having a liquid content, the waste disposer comprising:
a heater operable to vaporize at least some liquid in the waste;
a primary dehydrating chamber thermally communicative with the heater and comprising:
a first waste inlet for receiving the waste,
a first vapor outlet for exhausting vaporized liquid from the waste heated in the primary dehydrating chamber,
a drainage outlet for draining free liquid from the waste, and
a first waste outlet for outputting a partly dehydrated waste from the primary dehydrating chamber;

a grinding device communicative with the first waste outlet and for grinding the partly dehydrated waste; and
a secondary dehydrating chamber thermally communicative with the heater and comprising:
a second waste inlet communicative with the grinding device and for receiving a ground partly dehydrated waste,
a second vapor outlet for exhausting vaporized liquid from the ground partly dehydrated waste heated in the secondary dehydrating chamber, and
a second waste outlet for outputting a ground further dehydrated waste from the secondary dehydrating chamber;

wherein the heater comprises a microwave generator and a waveguide connecting the microwave generator to a first microwave inlet on the primary dehydrating chamber and to a second microwave inlet on the secondary dehydrating chamber.

2. The waste disposer according to claim 1 , further comprising a storage chamber communicative with the second waste outlet, for receiving the ground further dehydrated waste.

3. The waste disposer according to claim 1 , further comprising a controller, a first temperature sensor in the primary dehydrating chamber and communicative with the controller, and a second temperature sensor in the secondary dehydrating chamber and communicative with the controller, the controller having a memory with program code that when executed instructs the microwave generator to stop generating microwaves when a temperature detected by the first temperature sensor reaches a first level or the temperature detected by the second temperature sensor reaches a second level.

4. The waste disposer according to claim 1 , wherein the primary dehydrating chamber comprises an outer shell, the first waste inlet and the first vapor outlet being located at a top of the outer shell while the drainage outlet and the first waste outlet being located at a bottom of the outer shell, and wherein the primary dehydrating chamber further comprises an inner shell having an exit coupling to the first waste outlet on the outer shell and a stirrer movable within the inner shell for stirring waste therein.

5. The waste disposer according to claim 4 , wherein the inner shell comprises a filter communicative with the drainage outlet and comprising at least one of a plurality of apertures and a plurality of scales.

6. The waste disposer according to claim 4 , wherein the stirrer comprises at least one arm that is rotatable around the inner shell.

7. The waste disposer according to claim 6 , wherein the at least one arm of the stirrer has a shape following a shape of the inner shell and is spaced from the inner shell to define a gap.

8. The waste disposer according to claim 6 , wherein a surface of the at least one arm is texturized to diffusely reflect microwaves within the primary dehydrating chamber.

9. The waste disposer according to claim 4 , wherein the stirrer is rotatable between 0 and 30 RPM.

10. The waste disposer according to claim 1 , further comprising a first shield door on the first waste outlet, and a first drive motor operable to actuate the first shield door to open or close the first waste outlet.

11. The waste disposer according to claim 10 , further comprising a second shield door on the second waste outlet, and a second drive motor operable to actuate the second shield door to open or close on the second waste outlet.

12. The waste disposer according to claim 11 , further comprising a first humidity sensor in the primary dehydrating chamber and communicative with a controller, and a second humidity sensor in the secondary dehydrating chamber and communicative with the controller, and wherein a program code when executed instructs the first shield door to open when a humidity detected by the first humidity sensor drops below a first threshold and the second shield door to open when a humidity detected by the second humidity sensor drops below a second threshold.

13. The waste disposer according to claim 11 , wherein each of the first and second shield doors comprises two portions, each portion being moveable along a guide track as the first shield door or the second shield door opens or closes.

14. The waste disposer according to claim 11 , wherein each of the first and second shield doors comprises a sliding door.

15. The waste disposer according to claim 1 , wherein the grinding device comprises a grinder motor, a grinder frame comprising a pair of laterally spaced drive shafts coupled to the grinder motor, and a plurality of grinders mounted to the drive shafts in a staggered manner.

16. The waste disposer according to claim 15 , wherein each of the plurality of grinders has a spindle shape with two opposing faces each comprising a plurality of distributed protrusions, and a circumferential edge comprising a plurality of spaced teeth.

17. The waste disposer according to claim 1 , wherein the second waste inlet and the second vapor outlet are located at a top of the secondary dehydrating chamber while the second waste outlet is located at a bottom of the secondary dehydrating chamber.

18. The waste disposer according to claim 1 , further comprising a blower, and wherein the secondary dehydrating chamber further comprises a plurality of air ducts and a plurality of air outlets, each of the plurality of air ducts fluidly communicative with the blower and positioned to create a cyclone inside the secondary dehydrating chamber when the blower is operating.

19. The waste disposer according to claim 18 , wherein each of the air ducts has a tapered shape facing an interior of the secondary dehydrating chamber to speed up air flow therein.

20. The waste disposer according to claim 1 , wherein the first waste outlet is arranged on the primary dehydrating chamber to span from a bottom of the primary dehydrating chamber to between ⅓ to ½ of an overall height of the primary dehydrating chamber.

21. The waste disposer according to claim 1 , further comprising a water filtration device fluidly coupled to the first and second vapor outlets and operable to filter water from the vaporized liquid.

22. A method of disposing waste having a liquid content, comprising:
in a primary dehydrating chamber, heating the waste until at least some of the liquid content is vaporized and draining free liquid from the waste, to produce a partly dehydrated waste, wherein the vaporized liquid content is exhausted through a first vapor outlet on the primary dehydrating chamber, the free liquid is drained through a drainage outlet on the primary dehydrating chamber, and a heater comprises a microwave generator and a waveguide connecting the microwave generator to a first microwave inlet on the primary dehydrating chamber;
grinding the partly dehydrated waste to produce ground partly dehydrated waste; and
in a secondary dehydrating chamber, heating the ground partly dehydrated waste to further vaporize the liquid content and produce a ground further dehydrated waste, wher

Assignees

• Wang Wei

Inventors

• Wang Wei

Classifications

• B09B3/50 Primary

  involving radiation, e.g. electro-magnetic waves · CPC title

• B09B3/40 Primary

  involving thermal treatment, e.g. evaporation (processes using mineral binders involving a melting or softening step B09B3/29; involving radiation B09B3/50) · CPC title

• C02F11/12

  by de-watering, drying or thickening · CPC title

• F26B3/347 Primary

  Electromagnetic heating, e.g. induction heating or heating using microwave energy · CPC title

• B02C18/142

  with two or more inter-engaging rotatable cutter assemblies · CPC title