Magnetic sensing device and rotation sensing device

Patent metadata

Field	Value
Publication number	US-11585677-B2
Application number	US-202117478723-A
Country	US
Kind code	B2
Filing date	Sep 17, 2021
Priority date	Sep 28, 2020
Publication date	Feb 21, 2023
Grant date	Feb 21, 2023

Abstract

The magnetic sensing portion 30 of the rotation sensing device comprises three magnetic sensors 31-33 and a substrate 45 for mounting these magnetic sensors, with each magnetic sensor comprising a magnetic wire 34 generating large Barkhausen effects, a coil 35, and a bobbin 36. The magnetic sensors are disposed on the substrate 45 such that the directions of extension of the magnetic wires 34 are parallel to the substrate 45, the magnetic sensing portion 30 is disposed on the outer periphery of the trackway of the magnetic field forming portions such that the directions of extension of the magnetic wires 34 are parallel to the axial direction of the rotary shaft 3, and the location of the magnetic wire installation portion 38 in the bobbin 36 of each magnetic sensor is configured such that the respective magnetic wires 34 of the three magnetic sensors are respectively equidistant from the rotary shaft 3.

First claim

The invention claimed is:

1. A magnetic sensing device that senses magnetic fields in a rotation sensing device that comprises at least two magnetic field forming portions traveling about a periphery of a rotary shaft along with a rotation of the rotary shaft while respectively forming magnetic fields oriented in one direction and in an opposite direction along an axial direction of the rotary shaft, and that senses the rotation of the rotary shaft, wherein the magnetic sensing device comprises:
at least three magnetic sensors; and
a substrate having a mounting face for mounting the three magnetic sensors thereto;
wherein each of the at least three magnetic sensors comprises:
a magnetic wire generating Barkhausen effects,
a coil provided on an outer periphery of the magnetic wire, and
a bobbin having a wire winding portion whose external geometry is formed in a cylindrical configuration and around which an electrical wire of the coil is wound, and a magnetic wire installation portion, which is a space extending through the wire winding portion in the axial direction thereof and in which the magnetic wire is disposed;

wherein the three magnetic sensors are disposed on the mounting face such that the direction of extension of each respective magnetic wire is parallel to the mounting face; the three magnetic sensors and the substrate are disposed on an outer periphery of a trackway of the two magnetic field forming portions such that the direction of extension of the magnetic wire of each magnetic sensor is parallel to the axial direction of the rotary shaft; and, in each of the three magnetic sensors, a location of the magnetic wire installation portion in the bobbin is configured such that the respective magnetic wires of the three magnetic sensors are respectively equidistant from the rotary shaft.

2. The magnetic sensing device according to claim 1 , wherein a distance between the magnetic wire installation portion of the bobbin of a middle magnetic sensor among the three magnetic sensors and the mounting face is smaller than distances between the magnetic wire installation portions of the bobbins of the magnetic sensors located at both ends among the three magnetic sensors and the mounting face.

3. The magnetic sensing device according to claim 1 , wherein the magnetic wire installation portion in the bobbin of each magnetic sensor is a groove that is formed to run from a peripheral surface of the wire winding portion toward an interior of the wire winding portion and that extends through the wire winding portion in the axial direction thereof, and the groove formed in the wire winding portion of the bobbin of a middle magnetic sensor of the three magnetic sensors is deeper than the grooves formed in the wire winding portions of the bobbins of the magnetic sensors located at both ends among the three magnetic sensors.

4. The magnetic sensing device according to claim 1 , wherein a cross-sectional shape of the coil of each magnetic sensor is a substantially elliptical shape whose major axis extends in a direction perpendicular to the mounting face.

5. The magnetic sensing device according to claim 1 , wherein a cross-sectional shape of the wire winding portion of the bobbin of each magnetic sensor is a substantially elliptical shape whose major axis extends in a direction perpendicular to the mounting face.

6. A rotation sensing device that senses rotation of a rotary shaft, wherein
the rotation sensing device comprises:
at least two magnetic field forming portions traveling about a periphery of the rotary shaft along with the rotation of the rotary shaft while respectively forming magnetic fields oriented in one direction and in an opposite direction along an axial direction of the rotary shaft and
a magnetic sensing portion that senses the magnetic fields formed by the two magnetic field forming portions without moving along with the rotation of the rotary shaft;
the magnetic sensing portion comprises:
at least three magnetic sensors; and
a substrate having a mounting face for mounting the three magnetic sensors thereto;
wherein each of the three magnetic sensors comprises:
a magnetic wire generating Barkhausen effects,
a coil provided on an outer periphery of the magnetic wire, and
a bobbin having a wire winding portion whose external geometry is formed in a cylindrical configuration and around which an electrical wire of the coil is wound, and a magnetic wire installation portion, which is a space extending through the wire winding portion in the axial direction thereof and in which the magnetic wire is disposed;

wherein the three magnetic sensors are disposed on the mounting face such that the direction of extension of each respective magnetic wire is parallel to the mounting face; the magnetic sensing portion is disposed on an outer periphery of a trackway of the two magnetic field forming portions such that the direction of extension of the magnetic wire of each magnetic sensor is parallel to the axial direction of the rotary shaft; and, in each magnetic sensor, a location of the magnetic wire installation portion in the bobbin is configured such that the respective magnetic wires of the three magnetic sensors are respectively equidistant from the rotary shaft.

Assignees

• Hirose Electric Co Ltd

Inventors

• Egawa Kosuke

Classifications

• G01P3/4815

  using a pulse wire sensor, e.g. Wiegand wire · CPC title

• G01D5/20 Primary

  by varying inductance, e.g. by a movable armature · CPC title

• G01D5/145 Primary

  influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06) · CPC title