Systems and methods utilizing gas temperature as a power source
US-12163485-B2 · Dec 10, 2024 · US
US11585245B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11585245-B2 |
| Application number | US-202017600424-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 11, 2020 |
| Priority date | Apr 5, 2019 |
| Publication date | Feb 21, 2023 |
| Grant date | Feb 21, 2023 |
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A power generation system comprising a liquid pump section ( 4 ) comprising a rotary liquid pump ( 7 ) with an impeller in which a working fluid is pressurised and which is driven by a drive shaft ( 8 ); an evaporator section comprising an evaporator ( 9 ) in which the in the rotary liquid pump ( 7 ) pressurised working fluid is at least partly evaporated by addition of heat from a heat source; an expander section ( 3 ) comprising a rotary expander ( 11 ) with an inlet port ( 16 ) and a rotary expander element in which the in the evaporator section at least partly evaporated working fluid is expanded; and a generator section ( 5 ) comprising a rotary power generator ( 13 ) with a rotor, whereby the expander section ( 3 ), the liquid pump section ( 4 ) and the generator section ( 5 ) are rotably connected in such a manner that relative rotational speed ratios between the rotary expander element of the rotary expander ( 11 ), the impeller of the rotary liquid pump ( 7 ) and the rotor of the rotary power generator ( 13 ) are mechanically upheld, characterised in that the drive shaft ( 8 ) which drives the impeller of the rotary liquid pump ( 7 ), is configured to be provided with a throttling device allowing a controlled portion ( 15 ) of the working fluid entering the rotary liquid pump ( 7 ) to pass from the liquid pump section ( 4 ) to the expander section ( 3 ) and/or the generator section ( 5 ).
Opening claim text (preview).
The invention claimed is: 1. A power generation system comprising a liquid pump section ( 4 ) comprising a rotary liquid pump ( 7 ) with an impeller in which a working fluid is pressurised and which is driven by a drive shaft ( 8 ); an evaporator section comprising an evaporator ( 9 ) in which the in the rotary liquid pump ( 7 ) pressurised working fluid is at least partly evaporated by addition of heat from a heat source; an expander section ( 3 ) comprising a rotary expander ( 11 ) with an inlet port ( 16 ) and a rotary expander element in which the in the evaporator section at least partly evaporated working fluid is expanded; and a generator section ( 5 ) comprising a rotary power generator ( 13 ) with a rotor, whereby the expander section ( 3 ), the liquid pump section ( 4 ) and the generator section ( 5 ) are rotably connected in such a manner that relative rotational speed ratios between the rotary expander element of the rotary expander ( 11 ), the impeller of the rotary liquid pump ( 7 ) and the rotor of the rotary power generator ( 13 ) are mechanically upheld, wherein the drive shaft ( 8 ) which drives the impeller of the rotary liquid pump ( 7 ), is configured to be provided with a throttling device allowing a controlled portion ( 15 ) of the working fluid entering the rotary liquid pump ( 7 ) to pass from the liquid pump section ( 4 ) to the expander section ( 3 ) and/or the generator section ( 5 ). 2. The power generation system according to claim 1 , wherein the power generation system ( 1 ) is a Rankine cycle, wherein the working fluid circulates. 3. The power generation system according to claim 1 , wherein the inlet port ( 16 ) of the rotary expander ( 11 ) is in a higher position than an outlet port ( 17 ) of said rotary expander. 4. The power generation system according to claim 1 , wherein the rotary liquid pump ( 7 ) is in a lower position than the inlet port ( 16 ) of the rotary expander ( 11 ). 5. The power generation system according to claim 1 , wherein the rotary power generator ( 13 ) in the generator section ( 5 ) is a synchronous generator. 6. The power generation system according to claim 1 , wherein the working fluid is an organic working fluid. 7. The power generation system according to claim 1 , wherein the working fluid comprises a lubricant or acts as a lubricant. 8. The power generation system according to claim 1 , wherein the rotary expander element is mounted on the drive shaft ( 8 ) which drives the impeller of the rotary liquid pump ( 7 ). 9. The power generation system according to claim 1 , wherein the rotary expander element is mounted on a drive shaft ( 12 ) which drives the rotor of the rotary power generator ( 13 ). 10. The power generation system according to claim 1 , wherein the drive shaft ( 8 ) which drives the impeller of the rotary liquid pump ( 7 ), is different from the drive shaft ( 12 ) which drives the rotor of the rotary power generator ( 13 ). 11. The power generation system according to claim 1 , wherein the rotor of the rotary power generator ( 13 ) is driven by the drive shaft ( 8 ) which drives the impeller of the rotary liquid pump ( 7 ). 12. The power generation system according to claim 1 , wherein the power generation system ( 1 ) further comprises a semi-hermetically closed housing ( 6 ) which encloses all rotating parts of the rotary expander ( 11 ) and the rotary power generator ( 13 ). 13. The power generation system according to claim 12 , wherein the semi-hermetically closed housing ( 6 ) encloses all rotating parts of the rotary liquid pump ( 7 ). 14. The power generation system according to claim 13 , wherein the position of the expander section ( 3 ) in the semi-hermetically closed housing ( 6 ) is in between the liquid pump section ( 4 ) and the generator section ( 5 ). 15. The power generation system according to claim 13 , wherein the position of the generator section ( 5 ) in the semi-hermetically closed housing ( 6 ) is in between the liquid pump section ( 4 ) and the expander section ( 3 ). 16. The power generation system according to claim 1 , wherein the rotary expander ( 11 ) is a positive displacement rotary expander. 17. The power generation system according to claim 1 , wherein the rotary liquid pump ( 7 ) is a positive displacement rotary pump. 18. The power generation system according to claim 1 , wherein the rotary expander ( 11 ) and/or the rotary power generator ( 13 ) are mounted in a vertical position. 19. The power generation system according to claim 1 , wherein the rotary expander ( 11 ) and/or the rotary power generator ( 13 ) are mounted in a horizontal position. 20. The power generation system according to claim 1 , wherein the throttling device is an opening between the drive shaft ( 8 ) on which the impeller of the rotary liquid pump ( 7 ) is mounted and a sealing ( 18 ) of this drive shaft ( 8 ) between the liquid pump section ( 4 ) and one of the expander section ( 3 ) and generator section ( 5 ). 21. A method to generate power by operation of a power generation system ( 1 ), the power generation system ( 1 ) comprising: a liquid pump section ( 4 ) comprising an inlet and a rotary liquid pump ( 7 ) with an impeller in which a working fluid is pressurised and which is driven by a drive shaft ( 8 ); an evaporator section comprising an evaporator ( 9 ) in which the in the rotary liquid pump ( 7 ) pressurised working fluid is at least partly evaporated by addition of heat from a heat source; an expander section ( 3 ) comprising a rotary expander ( 11 ) with a rotary expander element in which the in the evaporator section at least partly evaporated working fluid is expanded; and a generator section ( 5 ) comprising a rotary power generator ( 13 ) with a rotor, whereby the expander section ( 3 ), the liquid pump section ( 4 ) and the generator section ( 5 ) are rotably connected in such a manner that relative rotational speed ratios between the rotary expander element of the rotary expander ( 11 ), the impeller of the rotary liquid pump ( 7 ) and the rotor of the rotary power generator ( 13 ) are mechanically upheld, wherein a controlled portion ( 15 ) of the working fluid entering the rotary liquid pump ( 7 ) is allowed to pass from the liquid pump section ( 4 ) to the expander section ( 3 ) and/or the generator section ( 5 ) by means of a throttling device, which the drive shaft ( 8 ) by which the impeller of the rotary liquid pump ( 7 ) is driven is provided with, whereby the rotary expander ( 11 ) and/or rotary power generator ( 13 ) is cooled by the controlled portion ( 15 ) of the working fluid which passes from the liquid pump section ( 4 ) to the expander section ( 3 ) respectively the generator section ( 5 ). 22. A method to generate power according to claim 21 , wherein the at least partly evaporated working fluid which is fed to an inlet port ( 16 ) of the rotary expander is in a gaseous or vapour state. 23. A method to generate power according to claim 21 , wherein the working fluid which is fed to an inlet port ( 16 ) of the rotary expander ( 11 ) is a mixture of liquid and gaseous or vaporous working fluid. 24. A method to generate power according to claim 21 , wherein the rotor of the rotary power generator ( 13 ) is exposed to a pressure exerted by the working fluid which is higher than a working fluid pressure at the inlet of the liquid pump section ( 4 ) and lower than a working fluid pressure at an outlet of th
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