Phononic composite material with internal resonant phases

Patent metadata

Field	Value
Publication number	US-11584505-B1
Application number	US-201916268117-A
Country	US
Kind code	B1
Filing date	Feb 5, 2019
Priority date	Feb 18, 2015
Publication date	Feb 21, 2023
Grant date	Feb 21, 2023

Abstract

A phononic composite material providing structural strength and blocking the propagation of elastic waves over a frequency range referred to as the bandgap. In one embodiment, the phononic composite material consists of a plurality of periodic units, each of which includes a central fiber, a relatively soft interface layer surrounding the fiber, and a matrix layer surrounding the interface layer. The properties of the interface layer may be adjusted, e.g., by adjusting the temperature of the phononic composite material, to transition from a state with a bandgap to a state lacking a bandgap.

First claim

What is claimed is:

1. A phononic composite material comprising:
a plurality of periodic units,
each of the periodic units having a length in a first direction, a width in a second direction, and a periodic unit height in a third direction, the length being at least 10 times greater than the height and at least 10 times greater than the width;
each of the periodic units comprising a fiber extending along the first direction, an interface layer surrounding the fiber, and a matrix phase surrounding the interface layer, the interface layer being in a first state when at a first temperature greater than a glass transition temperature of the interface layer;
the periodic units being contiguous with one another to form a structure, the structure having a structure height and being periodic in the second direction; and
the periodic unit height, the width, a Young's modulus of the interface layer in the first state, an average thickness of the interface layer, an average diameter of the fiber, a density of the fiber, and the structure height being configured with each other to block propagating elastic waves in arbitrary directions perpendicular to the first direction over a contiguous range of frequencies in the phononic composite material,
wherein the phononic composite material further comprises a source of heat configured to raise a temperature of the interface layer of a periodic unit of the plurality of periodic units,
the interface layer is in a second state when at a second temperature less than the glass transition temperature of the interface layer,
the phononic composite material is configured to block elastic waves in the first state and to transmit elastic waves in the second state, and
the Young's modulus of the interface layer in the second state is at least 3 times greater than the Young's modulus of the interface layer in the first state.

2. The phononic composite material of claim 1 , wherein the fiber comprises, as major component, a discontinuous material selected from the group consisting of short fibers, particulates, flakes, and combinations thereof.

3. The phononic composite material of claim 1 , wherein the fiber comprises, as a major component, a material selected from the group consisting of tungsten or its alloys, copper or its alloys, steel, glass, carbon, alumina, silicon carbide, aluminum, boron, and combinations thereof.

4. The phononic composite material of claim 1 , wherein the matrix phase comprises, as a major component, a material selected from the group consisting of thermosetting polymers, thermoplastic polymers, elastomeric polymers, metals, metal alloys, engineered ceramics, and combinations thereof.

5. The phononic composite material of claim 1 , wherein the interface layer comprises, as a major component, a material selected from the group consisting of thermosetting polymers, thermoplastic polymers, elastomeric polymers, and combinations thereof.

6. The phononic composite material of claim 1 , wherein the interface layer comprises, as a major component, a cellular solid.

7. The phononic composite material of claim 1 , wherein a periodic unit of the plurality of periodic units contains more than one interface layer.

8. The phononic composite material of claim 1 , wherein a periodic unit of the plurality of periodic units has a first cross section at a first point along the length of the periodic unit and a second cross section at a second point along the length of the periodic unit, the first cross section being different from the second cross section.

9. The phononic composite material of claim 1 , wherein the plurality of periodic units comprises a first plurality of periodic units each having a first cross section and a second plurality of periodic units each having a second cross section, the first cross section being different from the second cross section.

10. The phononic composite material of claim 1 , wherein a first periodic unit of the plurality of periodic units has a value for a parameter selected from the group consisting of the periodic unit height, the width, an average thickness of the interface layer, and an average diameter of the fiber, differing from the value of the parameter for a second periodic unit of the plurality of periodic units.

11. The phononic composite material of claim 1 , wherein the interface layer comprises, as a major component, a UV-curable photopolymer.

12. The phononic composite material of claim 1 , wherein the source of heat is configured to raise a temperature of the interface layer above the glass transition temperature of the interface layer.

13. The phononic composite material of claim 1 , wherein the fiber of a first periodic unit of the plurality of periodic units comprises, as a major component, a first material, and the fiber of a second periodic unit of the plurality of periodic units comprises, as a major component, a second material, the first material being different from the second material.

14. The phononic composite material of claim 1 , wherein the interface layer of a first periodic unit of the plurality of periodic units comprises, as a major component, a first material, and the interface layer of a second periodic unit of the plurality of periodic units comprises, as a major component, a second material, the first material being different from the second material.

15. A phononic composite material comprising:
a plurality of periodic units,
each of the periodic units having a length in a first direction, a width in a second direction, and a periodic unit height in a third direction, the length being at least 10 times greater than the height and at least 10 times greater than the width;
each of the periodic units comprising a fiber, an interface layer surrounding the fiber, and a matrix phase surrounding the interface layer, the interface layer being in a first state when at a first temperature greater than a glass transition temperature of the interface layer;
the periodic units being contiguous with one another to form a structure, the structure having a structure height and being periodic in the second direction; and
the periodic unit height, the width, a Young's modulus of the interface layer in the first state, an average thickness of the interface layer, an average diameter of the fiber, a density of the fiber, and the structure height being configured with each other to block propagating elastic waves over a contiguous range of frequencies in the phononic composite material,
wherein the phononic composite material further comprises a source of heat configured to raise a temperature of the interface layer of a periodic unit of the plurality of periodic units, and
wherein the fiber of the periodic unit comprises a conductive material, and the source of heat comprises a source of electrical current configured to drive an electrical current through the fiber of the periodic unit.

16. The phononic composite material of claim 1 , wherein the interface layer has an inner boundary in contact with the fiber and an outer boundary in contact with the matrix phase, and
the fiber is isolated from the matrix phase by the interface layer.

17. The phononic composite material of claim 1 , wherein the periodic units are packed with hexagonal packing.

18. A phononic composite material comprising:
a plurality of periodic units,
each of the periodic units having a length in a first direction, a width in a second direction, and a periodic unit height in a third direction, the length being at least 10 times greater than the height and at least 10 times greater than the

Assignees

• Hrl Lab Llc

Inventors

• Hundley Jacob M
• Clough Eric C
• Jacobsen Alan J

Classifications

• G10K11/172 Primary

  using resonance effects · CPC title

• G10K11/162

  Selection of materials · CPC title

• B64C1/40 Primary

  Sound or heat insulation {, e.g. using insulation blankets} · CPC title

• G10K11/168

  Plural layers of different materials, e.g. sandwiches · CPC title