Method of producing a phosphatable part from a sheet coated with an aluminum-based coating and a zinc coating
US-2018044774-A1 · Feb 15, 2018 · US
US11583909B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11583909-B2 |
| Application number | US-202017109981-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 2, 2020 |
| Priority date | Dec 20, 2019 |
| Publication date | Feb 21, 2023 |
| Grant date | Feb 21, 2023 |
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A method of manufacturing a hot-stamped part includes: inserting a blank into a heating furnace including a plurality of sections with different temperature ranges; step heating the blank in multiple stages; and soaking the blank at a temperature of about Ac3 to about 1,000° C., wherein in the step of heating the blank, a temperature condition in the heating furnace satisfies the following equation: 0<(Tg−Ti)/Lt<0.025° C./mm, where Tg denotes a soaking temperature (° C.), Ti denotes an initial temperature (° C.) of the heating furnace, and Lt denotes a length (mm) of step heating sections.
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What is claimed is: 1. A method of manufacturing a part to be hot-stamped, the method comprising: inserting a blank into a heating furnace wherein the heating furnace includes heating sections and soaking sections; step heating the blank as the blank passes through the heating sections; and soaking the blank at a temperature of Ac3 to 1,000° C. as the blank passes through the soaking sections; wherein, in the step of heating the blank, a temperature condition in the heating furnace satisfies a formula: 0<( Tg−Ti )/ Lt< 0.025° C./mm where Tg denotes a soaking temperature (° C.), Ti denotes an initial temperature (° C.) of the heating furnace, and Lt denotes a total length (mm) of the heating sections, wherein the soaking is performed in the soaking sections having the same temperature range in the heating furnace. 2. The method of claim 1 , wherein among the plurality of sections, a ratio of a total length of the heating sections to a total length of the soaking sections is 1:1 to 4:1. 3. The method of claim 2 , wherein among the plurality of sections, a temperature of a section for soaking the blank is higher than a temperature of other sections for step heating the blank. 4. The method of claim 1 , wherein the blank and an additional blank have different thicknesses and are simultaneously transferred into the heating furnace. 5. The method of claim 1 , wherein the blank includes a first portion having a first thickness and a second portion having a second thickness, the second thickness being different from the first thickness. 6. The method of claim 1 , wherein a difference in temperature between two adjacent sections among the plurality of sections for step heating the blank is greater than 0° C. and less than or equal to 100° C. 7. The method of claim 1 , wherein the blank remains in the heating furnace for 180 seconds to 360 seconds. 8. The method of claim 1 , further comprising, after soaking of the blank, carrying out steps of: transferring the soaked blank from the heating furnace to a press mold; forming a molded body by hot-stamping the transferred blank; and cooling the formed molded body. 9. The method of claim 8 , wherein in transferring the soaked blank from the heating furnace to the press mold, the soaked blank is air-cooled for 10 seconds to 15 seconds.
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