Power factor correction circuit

Patent metadata

Field	Value
Publication number	US-11581802-B2
Application number	US-202017638306-A
Country	US
Kind code	B2
Filing date	Oct 5, 2020
Priority date	Oct 9, 2019
Publication date	Feb 14, 2023
Grant date	Feb 14, 2023

Abstract

The invention relates to a power factor correction (PFC) circuit (20), comprising an inductor (21) which is configured to provide a discharge current, a capacitor (23) which is connected to the inductor (21) via a switch (24) and which can be charged with said discharge current, a control unit (14) which is configured to alternately switch the switch (24) on and off based on a feedback control, wherein the control unit (14) has an input interface (42) for receiving a feedback signal (ZXCS) which represents a discharge voltage of the inductor (21), wherein the control unit (14), in a DCM mode, is further configured to calculate a switch on time (Ton) of the switch (24) which is after a first local minimum of the discharge voltage, and wherein, after switching off the switch (24), the control unit is configured to: either switch on the switch (24) at a next or closest local minimum of the inductor voltage after Ton, in case Ton is less than a directly or indirectly set reference time (Tref), or close the switch (24) at Ton, in case Ton is equal to or exceeds Tref.

First claim

The invention claimed is:

1. A power factor correction (PFC) circuit, comprising:
an inductor which is configured to provide a discharge current;
a boost diode which is connected to the inductor in series;
a switch connected on one side between the inductor and the boost diode and connected to ground on the other side;
a capacitor which is connected to the inductor and the boost diode and which can be charged with said discharge current from the inductor through the boost diode;
a detection circuit that provides a feedback signal representing a discharge voltage of the inductor;
a control unit which is configured to alternately switch the switch on and off;
wherein the control unit has an input interface for receiving a feedback signal which represents the discharge voltage of the inductor,
wherein the control unit, in a discontinuous conduction mode (DCM), is further configured to calculate a calculated switch on time (T ON_CALC ) of the switch which is after a first local minimum of the discharge voltage of the inductor, and
wherein, after switching off the switch, the control unit is configured to:
a) either switch on the switch at a next or closest local minimum of the discharge voltage of the inductor after the calculated switch on time (T ON_CALC ), in case the calculated switch on time (T ON_CALC ) is less than a directly or indirectly set reference time (T ref ),
b) or close the switch at the calculated switch on time (T ON_CALC ), in case the calculated switch on time (T ON_CALC ) is equal to or exceeds said directly or indirectly set reference time (T ref ).

2. The PFC circuit according to claim 1 , wherein the control unit is configured to determine the local minimum of the discharge voltage based on the feedback signal.

3. The PFC circuit according to claim 2 , wherein the control unit is configured to detect the local minimum of the discharge voltage at a positive zero crossing of the discharge current.

4. The PFC circuit according to claim 1 , wherein the control unit is configured to calculate the calculated switch on time (T ON_CALC ) during a closing phase of the switch.

5. The PFC circuit according to claim 1 , wherein the control unit comprises a processing unit for analyzing the feedback signal and calculating the calculated switch on time (T ON_CALC ).

6. The PFC circuit according to claim 1 , wherein the control unit comprises an output interface for controlling the switch.

7. The PFC circuit according to claim 1 , wherein the control unit comprises a restart timer which is configured to switch on the switch at a set time limit after switching off the switch, wherein the reference time (T ref ) is less than the time limit of the restart timer.

8. The PFC circuit according to claim 1 , wherein the reference time (T ref ) is less than 300 μs.

9. The PFC circuit according to claim 1 , wherein the switch is a transistor, in particular a power transistor, a field effect transistor (FET) or a metal oxide semiconductor field effect transistor (MOSFET).

10. The PFC circuit according to claim 1 , wherein the PFC circuit is part of a driver circuit for driving light sources including a plurality of LEDs.

11. A method for performing a power factor correction (PFC) by means of a PFC circuit, wherein the PFC circuit comprises an inductor which is configured to provide a discharge current, a boost diode which is connected to the inductor in series; a switch connected on one side between the inductor and the boost diode and connected to ground on the other side, a capacitor which is connected to the inductor and the boost diode and which can be charged with said discharge current from the inductor through the boost diode, wherein the switch is alternately switched on and off, the method comprising the steps of:
receiving a feedback signal, wherein the feedback signal represents a discharge voltage of the inductor,
calculating a calculated switch on time (T ON_CALC ) of the switch which is after a first local minimum of the discharge voltage of the inductor, and
after switching off the switch:
a) either switch on the switch at a next or closest local minimum of the discharge voltage of the inductor after the calculated switch on time (T ON_CALC ), in case the calculated switch on time (T ON_CALC ) is less than a directly or indirectly set reference time (T ref ),
b) or switch on the switch at the calculated switch on time the (T ON_CALC ), in case the calculated switch on time (T ON_CALC ) is equal to or exceeds (T ref ).

12. The method according to claim 11 , wherein the PFC circuit further comprises a control unit to alternately switch the switch on and off.

13. The method according to claim 12 , wherein the control unit has an input interface for receiving the feedback signal and an output interface for controlling the switch.

14. The method according to claim 12 , wherein the control unit is implemented as a micro controller, an application specific integrated circuit (ASIC) or a hybrid solution.

15. The PFC circuit according claim 1 wherein the reference time (T ref ) is less than 100 μs.

16. The PFC circuit according claim 1 wherein the reference time (T ref ) is less than 50 μs.

17. The PFC circuit according claim 1 wherein the reference time (T ref ) is less than 25 μs.

Assignees

• Tridonic Gmbh & Co Kg

Inventors

• Auer Hans
• Marte Patrick

Classifications

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title

• H02M1/0058

  by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title

• H02M1/0009

  Devices or circuits for detecting current in a converter · CPC title

• H02M1/4225 Primary

  using a non-isolated boost converter · CPC title

• H05B45/355

  Power factor correction [PFC]; Reactive power compensation · CPC title