Positive electrode active material for secondary battery, and secondary battery comprising the same

Patent metadata

Field	Value
Publication number	US-11581538-B2
Application number	US-202117352950-A
Country	US
Kind code	B2
Filing date	Jun 21, 2021
Priority date	Nov 30, 2015
Publication date	Feb 14, 2023
Grant date	Feb 14, 2023

Abstract

In one embodiment, a positive electrode active material for a secondary battery, the positive electrode active material being a primary particle having a monolithic structure that includes a lithium composite metal oxide of Formula 1 below, wherein the primary particle has an average particle size (D50) of 2 μm to 20 μm and a Brunauer-Emmett-Teller (BET) specific surface area of 0.15 m2/g to 0.5 m2/g, and wherein the positive electrode active material has a rolling density of 3.0 g/cc or higher under a pressure of 2 ton·f:LiaNi1-x-yCoxM1yM3zM2wO2  [Formula 1]in Formula 1, M1 is at least one selected from the group consisting of Al and Mn, M2 is any one or two or more elements selected from the group consisting of Zr, Ti, Mg, Ta, and Nb, M3 is any one or two or more elements selected from the group consisting of W, Mo, and Cr, and 1.0≤a≤1.5, 0≤x≤0.5, 0≤y≤0.5, 0.005≤z≤0.01, 0≤w≤0.04, 0<x+y≤0.7.

First claim

The invention claimed is:

1. A positive electrode active material for a secondary battery, the positive electrode active material being a primary particle having a monolithic structure that includes a lithium composite metal oxide of Formula 1 below,
wherein the primary particle has an average particle size (D 50 ) of 2 μm to 20 μm and a Brunauer-Emmett-Teller (BET) specific surface area of 0.15 m 2 /g to 0.5 m 2 /g, and
wherein the positive electrode active material has a rolling density of 3.0 g/cc or higher under a pressure of 2 ton·f:
Li a Ni 1-x-y Co x M1 y M3 z M2 w O 2   [Formula 1]

In Formula 1, M1 is Mn or a combination of Al and Mn, M2 is any one or two or more elements selected from the group consisting of Zr, Ti, Mg, Ta, and Nb, M3 is W, and 1.0≤a≤1.5, 0<x≤0.5, 0<y≤0.5, 0.005≤z≤0.01, 0≤w≤0.04, 0<x+y≤0.7.

2. The positive electrode active material of claim 1 , wherein in Formula 1, 0.4<x+y≤0.7.

3. The positive electrode active material of claim 1 , wherein at least one metal element of nickel, M1, and cobalt exhibits a concentration gradient that changes in the active material.

4. The positive electrode active material of claim 1 , wherein:
nickel, M1, and cobalt independently exhibit a concentration gradient that changes throughout the active material;
the concentration of nickel decreases with a concentration gradient in a direction from a center of the active material to a surface thereof; and
the concentrations of cobalt and M1 independently increases with a concentration gradient in the direction from the center of the active material to the surface thereof.

5. The positive electrode active material of claim 1 , wherein M1 is Mn.

6. The positive electrode active material of claim 1 , wherein the positive electrode active material has a polyhedral shape.

7. The positive electrode active material of claim 1 , wherein the positive electrode active material has a particle size distribution value (Dcnt), which is defined by Equation 1 below, of 0.5 to 1.0
Dcnt [ Dn 90− Dn 10]/ Dn 50  [Equation 1]

(In Equation 1, Dn90, Dn10, and Dn50 are number average particle sizes measured under 90%, 10%, and 50%, respectively).

8. A positive electrode for a secondary battery, the positive electrode comprising the positive electrode active material of claim 1 .

9. A lithium secondary battery comprising the positive electrode of claim 8 .

10. A method of fabricating the positive electrode active material for a secondary battery of claim 1 , the method comprising:
a step of preparing a precursor by mixing a nickel raw material, a cobalt raw material, and an M1 raw material, and then performing a reaction;
a step of mixing the precursor with a lithium raw material and an M3 raw material, such that a molar ratio of Li/Me is 2.0 or higher, wherein Me is the sum of metal elements in the precursor and the element M3, and then sintering at 700° C. to 900° C. in the presence of a boron-based sintering additive; and
a step of washing a product obtained by a result of the sintering such that a molar ratio of Li/Me′ in the finally fabricated positive electrode active material is from 1.0 to 1.5, wherein Me′ is the sum of metal elements, excluding lithium, in the positive electrode active material, and then drying at 150° C. to 400° C.

11. The method of claim 10 , wherein an M2 raw material is further added in the preparing of the precursor or the sintering, wherein M2 is any one or two or more elements selected from the group consisting of Zr, Ti, Mg, Ta, and Nb.

12. The method of claim 10 , wherein the precursor is fabricated by adding an ammonium cation-containing complexing agent and a basic compound to a metal-containing solution, which is produced by mixing the nickel raw material, the cobalt raw material, and the M1 raw material and performing a coprecipitation reaction.

13. The method of claim 12 , wherein a second metal-containing solution including the nickel raw material, the cobalt raw material, and the M1 raw material in different concentrations from the metal-containing solution is further added to the metal-containing solution.

14. The method of claim 10 , wherein the boron-based sintering additive includes any one or two or more selected from the group consisting of boric acid, lithium tetraborate, boron oxide, and ammonium borate.

Assignees

• Lg Chemical Ltd
• Lg Energy Solution Ltd

Inventors

• Park Byung Chun
• Jung Wang Mo
• Kang Seong Hoon
• Shin Ju Kyung
• Park Sang Min
• Lee Sang Wook

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/052

  Li-accumulators · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• C01P2004/03

  obtained by SEM · CPC title