Soundproof member

Patent metadata

Field	Value
Publication number	US-11580947-B2
Application number	US-201916712106-A
Country	US
Kind code	B2
Filing date	Dec 12, 2019
Priority date	Dec 5, 2019
Publication date	Feb 14, 2023
Grant date	Feb 14, 2023

Abstract

A soundproof member is provided. The soundproof member includes a structural element, and a first composite film which is disposed on the bottom surface of the structural element. The structural member includes at least one through hole and the through hole passes through the structural element. The first composite film includes a polymer material and an inorganic nanoscale material, wherein the inorganic nanoscale material is a one-dimensional inorganic nanoscale material or a two-dimensional inorganic nanoscale material.

First claim

What is claimed is:

1. A soundproof member, comprising:
a structural element, wherein the structural member includes at least one through hole passing through the structural element and extending in a first direction, and the first direction is perpendicular to a bottom surface of the structural element; and
a first composite film disposed on the bottom surface of the structural element, wherein the first composite film includes at least one first micro cavity, wherein the first micro cavity is disposed in the first composite film and extends in a second direction, and the second direction is parallel to the bottom surface of the structural element and perpendicular to the first direction, wherein the first composite film has a porosity of 30% to 60%, wherein the first micro cavity has a maximum length L 1 in the first direction, the first micro cavity has a maximum length L 2 in the second direction, and L 1 /L 2 is 0.01 to 0.5.

2. The soundproof member as claimed in claim 1 , wherein the first composite film comprises a polymer material and an inorganic nanoscale material.

3. The soundproof member as claimed in claim 2 , wherein the inorganic nanoscale material and the polymer material have a weight ratio of 1:10 to 2:1.

4. The soundproof member as claimed in claim 1 , wherein the structural element includes a plurality of through holes, and the number of through holes per unit area of the structural element is 0.05 holes/cm 2 to 10.0 holes/cm 2 .

5. The soundproof member as claimed in claim 1 , wherein the structural element has a thickness of 1.5 mm to 20 mm.

6. The soundproof member as claimed in claim 1 , wherein the first composite film has a thickness of 10 μm to 1 mm.

7. The soundproof member as claimed in claim 2 , wherein the polymer material comprises polyimide, nylon, polyaramide, polybenzimidazole, polyether sulfone, polyetherimide, polyacrylonitrile, polyethyleneimine, polyethylene terephthalate (PET), polypropylene, polyaniline, polyethylene oxide, polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), styrene butadiene rubber (SBR), polystyrene, polyvinyl chloride, polyvinyl alcohol, polyvinylidene fluoride, polyvinyl butene, polycarbonate, or a combination thereof.

8. The soundproof member as claimed in claim 2 , wherein the inorganic nanoscale material comprises a one-dimensional inorganic nanoscale material, a two-dimensional inorganic nanoscale material, or a combination thereof.

9. The soundproof member as claimed in claim 2 , wherein the first composite film is a film composed of a mixture of the polymer material and the inorganic nanoscale material.

10. The soundproof member as claimed in claim 9 , wherein the inorganic nanoscale material and the polymer material have a weight ratio of 1:10 to 1:1.

11. The soundproof member as claimed in claim 2 , wherein the first composite film is a lamination containing a first layer and a second layer, wherein the first layer comprises the inorganic nanoscale material, and the second layer comprises the polymer material.

12. The soundproof member as claimed in claim 11 , wherein the first layer and the second layer have a thickness ratio of 1:10 to 10:1.

13. The soundproof member as claimed in claim 11 , wherein the first layer further comprises a polymer additive, and the polymer additive has a weight percentage of 0.1 wt % to 10 wt % on the basis of the weight of the first layer.

14. The soundproof member as claimed in claim 1 , further comprising a second composite film disposed on a top surface of the structural element, wherein the second composite film comprises a polymer material and an inorganic nanoscale material.

15. The soundproof member as claimed in claim 1 , wherein the first micro cavity in the first composite film has a total volume of V 1 , the first composite film has a volume of V, and V 1 /V is 0.03 to 0.6.

16. The soundproof member as claimed in claim 1 , wherein the first composite film further comprises at least one second micro cavity, wherein the second micro cavity has a maximum length L 3 in the first direction, the second micro cavity has a maximum length L 4 in the second direction, and L 3 /L 4 is greater than 0.5, wherein the second cavity in the first composite film has a total volume of V 2 , the first composite film has a volume of V, and V 2 /V is less than 0.05.

17. A soundproof member, comprising:
a structural element, wherein the structural member includes at least one through hole passing through the structural element; and
a first composite film disposed on a bottom surface of the structural element, wherein the first composite film comprises a polymer material and an inorganic nanoscale material, wherein the first composite film has a porosity of 30% to 60%, wherein the inorganic nanoscale material and the polymer material have a weight ratio of 1:10 to 2:1.

18. The soundproof member as claimed in claim 17 , wherein the inorganic nanoscale material comprises a one-dimensional inorganic nanoscale material, a two-dimensional inorganic nanoscale material, or a combination thereof.

19. The soundproof member as claimed in claim 17 , wherein the first composite film is a film composed of a mixture of the polymer material and the inorganic nanoscale material, and the inorganic nanoscale material and the polymer material have a weight ratio of 1:10 to 1:1.

20. The soundproof member as claimed in claim 17 , wherein the first composite film is a lamination containing a first layer and a second layer, wherein the first layer comprises the inorganic nanoscale material, the second layer comprises the polymer material, and the first layer and the second layer have a thickness ratio of 1:10 to 10:1.

Assignees

• Ind Tech Res Inst

Inventors

• Lai Yu-Lun
• Hsu Chih-Han
• Fu Chung-Wei
• Huang Ren-Ting

Classifications

• B32B9/007

  comprising carbon, e.g. graphite, composite carbon · CPC title

• B32B2255/20

  Inorganic coating · CPC title

• B32B2250/40

  Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA · CPC title

• G10K11/162 Primary

  Selection of materials · CPC title

• E04B2001/8476

  with acoustical cavities, with or without acoustical filling · CPC title