Method and device for estimating the state of health of an exchangeable rechargeable battery

Patent metadata

Field	Value
Publication number	US-11579206-B2
Application number	US-201917275062-A
Country	US
Kind code	B2
Filing date	Nov 11, 2019
Priority date	Nov 26, 2018
Publication date	Feb 14, 2023
Grant date	Feb 14, 2023

Abstract

A method for estimating the state of health of an exchangeable rechargeable battery. The method includes: i. determining a remaining capacity of the battery during a charging operation, in such a manner, that a first charging value is ascertained by measuring an open-circuit voltage, as long as no charging current or only a minimal charging current is flowing; at least one further charging value is ascertained by measuring the charging current in specific time intervals, until the charging operation is completed; and a sum of the ascertained charging values is calculated; ii. determining a remaining performance of the battery during the charging operation in such a manner, that after a predefined battery voltage is reached, the charging current is briefly changed, and the respective battery voltage is measured; and an impedance of the battery is calculated from the quotient of the difference of the measured charging currents and battery voltages.

First claim

What is claimed is:

1. A method for estimating a state of health of an exchangeable rechargeable battery, the method comprising the following method steps:
i. determining a remaining capacity of the exchangeable rechargeable battery during a charging operation, in such a manner, that:
a first charging value is ascertained by measuring an open-circuit voltage, as long as no charging current is still flowing or only a minimal charging current is flowing;
at least one further charging value is ascertained by measuring a charging current in specific time intervals, until the charging operation is completed; and
a sum of the ascertained first and the at least one further charging values is calculated; and

ii. determining a remaining performance of the exchangeable rechargeable battery during the charging operation in such a manner, that:
after a predefined battery voltage is attained, the charging current is briefly changed, and a battery voltage is measured; and
an impedance of the exchangeable rechargeable battery is calculated from a quotient of a difference of measured charging currents and measured battery voltages.

2. The method as recited in claim 1 , wherein the exchangeable rechargeable battery is an exchangeable rechargeable battery pack for an electric power tool.

3. The method as recited in claim 1 , wherein the charging operation is carried out, using a CCCV method, the first charging value is ascertained prior to a CC phase and the further charging values being ascertained during the CC phase and a CV phase, in order to determine the remaining capacity.

4. The method as recited in claim 1 , wherein, to determine the remaining performance of the exchangeable rechargeable battery, in each instance, a waiting time after the change in the charging current elapses, until the battery voltage is measured.

5. The method as recited in claim 1 , further comprising:
measuring a temperature of the exchangeable rechargeable battery.

6. The method as recited in claim 5 , wherein the calculated impedance of the exchangeable rechargeable battery is corrected based on the measured temperature.

7. The method as recited in claim 1 , wherein the remaining capacity, and/or the remaining performance, and/or the state of health of the exchangeable rechargeable battery is output on an indicating unit.

8. A method for estimating a state of health of an exchangeable rechargeable battery, the method comprising the following method steps:
i. determining a remaining capacity of the exchangeable rechargeable battery during a charging operation, in such a manner, that:
a first charging value is ascertained by measuring an open-circuit voltage, as long as no charging current is still flowing or only a minimal charging current is flowing;
at least one further charging value is ascertained by measuring a charging current in specific time intervals, until the charging operation is completed; and
a sum of the ascertained first and the at least one further charging values is calculated; and

ii. determining a remaining performance of the exchangeable rechargeable battery during the charging operation in such a manner, that:
after a predefined battery voltage is attained, the charging current is briefly changed, and a battery voltage is measured; and
an impedance of the exchangeable rechargeable battery is calculated from a quotient of a difference of measured charging currents and measured battery voltages,
wherein the charging operation is carried out, using a CCCV method, the first charging value is ascertained prior to a CC phase and the further charging values being ascertained during the CC phase and a CV phase, in order to determine the remaining capacity,
wherein the remaining performance of the exchangeable rechargeable battery is determined only during the CC phase, in that after the predefined battery voltage is reached, the charging current is reduced for a certain time span, from a first value to a second value.

9. A method for estimating a state of health of an exchangeable rechargeable battery, the method comprising the following method steps:
i. determining a remaining capacity of the exchangeable rechargeable battery during a charging operation, in such a manner, that:
a first charging value is ascertained by measuring an open-circuit voltage, as long as no charging current is still flowing or only a minimal charging current is flowing;
at least one further charging value is ascertained by measuring a charging current in specific time intervals, until the charging operation is completed; and
a sum of the ascertained first and the at least one further charging values is calculated; and

ii. determining a remaining performance of the exchangeable rechargeable battery during the charging operation in such a manner, that:
after a predefined battery voltage is attained, the charging current is briefly changed, and a battery voltage is measured; and
an impedance of the exchangeable rechargeable battery is calculated from a quotient of a difference of measured charging currents and measured battery voltages,
wherein the charging operation is carried out, using a CCCV method, the first charging value is ascertained prior to a CC phase and the further charging values being ascertained during the CC phase and a CV phase, in order to determine the remaining capacity,
wherein the determination of the remaining performance is repeated at regular intervals during the charging operation, during the CC phase.

10. A battery charger configured to estimate a state of health of an exchangeable rechargeable battery, the battery charger configured to:
i. determine a remaining capacity of the exchangeable rechargeable battery during a charging operation, in such a manner, that:
a first charging value is ascertained by measuring an open-circuit voltage, as long as no charging current is still flowing or only a minimal charging current is flowing;
at least one further charging value is ascertained by measuring a charging current in specific time intervals, until the charging operation is completed; and
a sum of the ascertained first and the at least one further charging values is calculated; and

ii. determine a remaining performance of the exchangeable rechargeable battery during the charging operation in such a manner, that:
after a predefined battery voltage is attained, the charging current is briefly changed, and a battery voltage is measured; and
an impedance of the exchangeable rechargeable battery is calculated from a quotient of a difference of measured charging currents and measured battery voltages.

11. An exchangeable rechargeable battery configured to estimate a state of health of the exchangeable rechargeable battery, the exchangeable rechargeable battery configured to:
i. determine a remaining capacity of the exchangeable rechargeable battery during a charging operation, in such a manner, that:
a first charging value is ascertained by measuring an open-circuit voltage, as long as no charging current is still flowing or only a minimal charging current is flowing;
at least one further charging value is ascertained by measuring a charging current in specific time intervals, until the charging operation is completed; and
a sum of the ascertained first and the at least one further charging values is calculated; and

ii. determine a remaining performance of the exchangeable rechargeable battery during the charging operation in such a manner, that:
after a predefined battery voltage is attained, the charging current is briefly changed, and a battery voltage is measured; and
an impedance of the exchangeable rechargeable battery is calculated from a quotient of a difference of

Assignees

• Bosch Gmbh Robert

Inventors

• Nicklaus Mischa
• Gonser Andreas
• Seibert Marc-Alexandre

Classifications

• H02J7/731

  specially adapted for holding portable devices containing batteries (H02J7/751 takes precedence) · CPC title

• H02J7/96

  in response to battery voltage · CPC title

• H02J7/84

  Control of state of health [SOH] · CPC title

• H02J7/82

  Control of state of charge [SOC] · CPC title

• H02J13/1331

  using wireless data transmission · CPC title