Room temperature UV-activated hydrogen gas sensor

Patent metadata

Field	Value
Publication number	US-11579130-B2
Application number	US-201916725455-A
Country	US
Kind code	B2
Filing date	Dec 23, 2019
Priority date	Dec 23, 2019
Publication date	Feb 14, 2023
Grant date	Feb 14, 2023

Abstract

A hydrogen sensor that efficiently detects hydrogen gas at room temperature comprising a gold decorated reduced graphene oxide/zinc oxide (Au/rGO/ZnO) heterostructured composite, methods for making this sensor and a method for sensitive room temperature detection of hydrogen using the sensor.

First claim

The invention claimed is:

1. A heterostructured composite comprising reduced graphene oxide (rGO) and flat hexagonal sheets of zinc oxide (ZnO) decorated with gold nanoparticles or with a thin gold film, wherein a weight ratio of rGO:ZnO ranges from 1.2:1 to 1:1.2.

2. The heterostructured composite of claim 1 , wherein the flat hexagonal sheets of ZnO have a diameter ranging from 500-900 nm, a length on each side of about 250 to 500 nm and a thickness ranging from 25 to 100 nm.

3. The heterostructured composite of claim 1 , wherein the flat hexagonal sheets of ZnO have a diameter of about 680-752 nm, a length on each side of about 357-395 nm and a thickness of 59 to 65 nm.

4. The heterostructured composite of claim 1 which is in the form of a sheet comprising a sheet of rGO attached to the flat hexagonal sheets of ZnO decorated with the Au nanoparticles or thin Au film.

5. The heterostructured composite of claim 1 , wherein a weight ratio of rGO:ZnO is about 1:1.

6. The heterostructured composite of claim 1 , wherein the flat hexagonal sheets of ZnO are decorated with gold nanoparticles and the gold nanoparticles comprise about 0.1 to 5 wt % of the heterostructured composite.

7. The heterostructured composite of claim 6 , wherein the gold nanoparticles have an average diameter of 50 nm or less.

8. A hydrogen sensor comprising the heterostructured composite of claim 1 , a substrate to which the heterostructured composite is bound, and electrodes, wherein the hydrogen sensor is configured to measure resistance, conductance, impedance or capacitance of the heterostructured composite.

9. The hydrogen sensor of claim 8 , wherein the electrodes are interdigitated electrodes (IDE).

10. A method of detecting and/or quantifying hydrogen gas in a sample comprising:
contacting the hydrogen sensor of claim 8 with the sample,
measuring a decrease in one or more of resistance, conductance, impedance, or capacitance of the heterostructured composite occurring when the hydrogen sensor is in contact with the sample.

11. The method of claim 10 , further comprising:
irradiating the hydrogen sensor with UV light during said contacting.

12. The method of claim 10 , wherein the sample is a gas.

13. The method of claim 10 wherein the sample is a liquid.

14. The method of claim 10 , wherein said contacting occurs at a temperature not exceeding 100° C.

15. The method of claim 10 , wherein the hydrogen sensor is capable of detecting at least 500 ppm of hydrogen at room temperature (25° C.), wherein a relative difference between a first hydrogen concentration measurement and a second hydrogen concentration measurement is less than 1% or which has a repeatability of at least 99%.

16. A method for making the heterostructured composite of claim 1 comprising preparing ZnO nanorods by a hydrothermal method,
irradiating a mixture of graphene oxide (GO) and ZnO nanorods submerged in an aqueous medium with a UV laser for a time and under condition sufficient to reduce the GO to reduced graphene oxide (rGO) sheets, to exfoliate the ZnO nanorods, and to anchor the ZnO nanorods on the rGO sheets to form a heterostructured ZnO/rGO composite, and
depositing gold nanoparticles or a thin layer of Au on the heterostructured ZnO/rGO composite.

17. The method of claim 16 , wherein said hydrothermal method used to produce the ZnO nanorods comprises heating an aqueous ethanolic solution of zinc nitrate, sodium hydroxide, and diethylamine at pH in the range of 11-14 and filtering and drying the resulting ZnO nano-rods,
wherein said UV laser used to irradiate the mixture of GO and ZnO has a wavelength of about 355 nm, and
wherein said depositing a thin layer of Au on a sheet of ZnO/rGO composite is performed by magnetron sputtering.

18. A method of detecting and/or quantifying hydrogen gas in a sample comprising:
contacting with the sample a hydrogen sensor comprising:
a heterostructured composite comprising reduced graphene oxide (rGO) and flat hexagonal sheets of zinc oxide (ZnO) decorated with gold nanoparticles or with a thin gold film, having a weight ratio of rGO:ZnO in a range of from 1.2:1 to 1:1.2;
a substrate to which the heterostructured composite is bound; and
electrodes, and

measuring a decrease in one or more of resistance, conductance, impedance, or capacitance of the heterostructured composite occurring when the hydrogen sensor is in contact with the sample,
wherein the hydrogen sensor is capable of detecting at least 500 ppm of hydrogen in the sample at room temperature.

Assignees

• Univ King Fahd Pet & Minerals

Inventors

• DRMOSH Qasem Ahmed
• Yamani Zain Hassan
• Hossain Mohammad Kamal
• Gondal Mohammed Ashraf
• Hendi Abdulmajeed Hasan
• Moqbel Redhwan Abdo

Classifications

• C02F1/32

  with ultraviolet light · CPC title

• G01N27/127

  comprising nanoparticles · CPC title

• C01B32/23

  Oxidation · CPC title

• G01N27/4075

  Composition or fabrication of the electrodes and coatings thereon, e.g. catalysts · CPC title

• G01N33/005 Primary

  H2 · CPC title