Proppant particulates formed from fluid coke and methods related thereto

Patent metadata

Field	Value
Publication number	US-11578262-B2
Application number	US-202117159221-A
Country	US
Kind code	B2
Filing date	Jan 27, 2021
Priority date	Feb 7, 2020
Publication date	Feb 14, 2023
Grant date	Feb 14, 2023

Abstract

Proppant particulates like sand are commonly used in hydraulic fracturing operations to maintain one or more fractures in an opened state following the release of hydraulic pressure. Fracturing fluids and methods of hydraulic fracturing may also use proppant particulates composed of fluid coke material (also referred to as fluid coke proppant particulates). In some instances, the fluid coke proppant particulates are characterized by a bulk density of less than about 0.9 grams per cubic centimeter.

First claim

What is claimed is:

1. A fracturing fluid comprising:
a carrier fluid; and
uncoated fluid coke proppant particulates having a bulk density of less than about 0.9 g/cm 3 and an apparent density of about 1.4 g/cm 3 to about 2.0 g/cm 3 .

2. The fracturing fluid of claim 1 , wherein the fluid coke proppant particulates have a bulk density of less than about 0.8 g/cm 3 .

3. The fracturing fluid of claim 1 , wherein the fluid coke proppant particulates have one or more of: (a) a carbon content of about 75 wt % to about 93 wt %, (b) a weight ratio of carbon to hydrogen of about 30:1 to about 50:1, (c) an impurities content of about 5 wt % to about 25 wt %, (d) a sulfur content of about 3 wt % to about 10 wt %, and (e) a nitrogen content of about 0.5 wt % to about 3 wt %.

4. The fracturing fluid of claim 1 , wherein the fluid coke proppant particulates have a crush strength of about 3000 psi to about 12,000 psi.

5. The fracturing fluid of claim 1 , wherein the fluid coke proppant particulates have a Krumbein roundness value of ≥0.6.

6. The fracturing fluid of claim 1 , wherein the fluid coke proppant particulates have a Krumbein sphericity of ≥0.6.

7. The fracturing fluid of claim 1 , wherein the fluid coke proppant particulates have an average particle size distribution in the range of about 100 μm to about 400 μm.

8. The fracturing fluid of claim 1 , wherein the carrier fluid is an aqueous carrier fluid.

9. The fracturing fluid of claim 8 , wherein the aqueous carrier fluid is a gelled aqueous carrier fluid.

10. The fracturing fluid of claim 1 further comprising:
second proppant particulates composed of a material that is not a fluid coke material.

11. The fracturing fluid of claim 1 , wherein the carrier fluid comprises a cross-linked gelling agent.

12. The fracturing fluid of claim 1 , wherein a maximum concentration of fluid coke proppant particulates in the fracturing fluid is about 2.5 vol % to about 20 vol %.

13. The fracturing fluid of claim 1 , wherein the fluid coke proppant particulates have a weight ratio of carbon to hydrogen of about 30:1 to about 50:1.

14. A method comprising:
introducing a fracturing fluid into a subterranean formation, the fracturing fluid comprising a carrier fluid and uncoated fluid coke proppant particulates having a bulk density of less than about 0.9 g/cm 3 and an apparent density of about 1.4 g/cm 3 to about 2.0 g/cm 3 .

15. The method of claim 14 further comprising:
depositing at least a portion of the fluid coke proppant particulates within one or more fractures in the subterranean formation.

16. The method of claim 14 , wherein the fluid coke proppant particulates have one or more of: (a) a carbon content of about 75 wt % to about 93 wt %, (b) a weight ratio of carbon to hydrogen of about 30:1 to about 50:1, or about 35:1 to about 45:1, (c) an impurities content of about 5 wt % to about 25 wt %, (d) a sulfur content of about 3 wt % to about 10 wt %, and (e) a nitrogen content of about 0.5 wt % to about 3 wt %.

17. The method of claim 14 , wherein the fluid coke proppant particulates have a crush strength of about 3000 psi to about 12,000 psi.

18. The method of claim 14 , wherein the fluid coke proppant particulates have a Krumbein roundness value of ≥0.6.

19. The method of claim 14 , wherein the fluid coke proppant particulates have a Krumbein sphericity of ≥0.6.

20. The method of claim 14 , wherein the fluid coke proppant particulates have an average particle size distribution in the range of about 100 μm to about 400 μm.

21. The method of claim 14 further comprising:
sequestering carbon in the subterranean formation in the form of the fluid coke proppant particulates.

Assignees

• Exxonmobil Technology & Engineering Company

Inventors

• Gordon Peter A
• Siskin Michael
• Deckman Harry W

Classifications

• C09K8/80 Primary

  Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open · CPC title

• C09K8/66

  Compositions based on water or polar solvents (C09K8/64 takes precedence) · CPC title

• E21B43/267

  reinforcing fractures by propping · CPC title

• C09K8/62

  Compositions for forming crevices or fractures · CPC title