Dual inverter with common control

Patent metadata

Field	Value
Publication number	US-11575330-B1
Application number	US-202117388913-A
Country	US
Kind code	B1
Filing date	Jul 29, 2021
Priority date	Jul 29, 2021
Publication date	Feb 7, 2023
Grant date	Feb 7, 2023

Abstract

An illustrative dual power inverter module includes a DC link capacitor electrically connectable to a source of high voltage direct current (DC) electrical power. A first power inverter is electrically connectable to the DC link capacitor and configured to convert high voltage DC electrical power to three phase high voltage alternating current (AC) electrical power and is configured to supply the three phase high voltage AC electrical power to a first electric motor. A second power inverter is electrically connectable to the DC link capacitor and configured to convert high voltage DC electrical power to three phase high voltage AC electrical power and is configured to supply the three phase high voltage AC electrical power to a second electric motor. A common controller is electrically connectable to the first power inverter and the second power inverter. The common controller is configured to control the first power inverter and the second power inverter.

First claim

What is claimed is:

1. A dual power inverter module comprising:
a DC link capacitor electrically connectable to a source of high voltage direct current (DC) electrical power;
a first power inverter electrically connectable to the DC link capacitor and configured to convert high voltage DC electrical power to three phase high voltage alternating current (AC) electrical power, the first power inverter being further configured to supply the three phase high voltage AC electrical power to a first electric motor;
a second power inverter electrically connectable to the DC link capacitor and configured to convert high voltage DC electrical power to three phase high voltage AC electrical power, the second power inverter being further configured to supply the three phase high voltage AC electrical power to a second electric motor; and
a common controller electrically connectable to the first power inverter and the second power inverter, the common controller being configured to control the first power inverter and the second power inverter, the common controller being electrically connectable to receive low voltage DC electrical power and provide the low voltage DC electrical power to a first gate drive circuit electrically connectable to the first power inverter and a second gate drive circuit electrically connectable to the second power inverter.

2. The dual power inverter module of claim 1 , wherein the first power inverter and the second power inverter each include a first bank of three-terminal power semiconductor devices and a second bank of three-terminal power semiconductor devices.

3. The dual power inverter module of claim 2 , wherein the three-terminal power semiconductor devices include insulated gate bipolar transistors.

4. The dual power inverter module of claim 3 , wherein the insulated gate bipolar transistors include silicon insulated gate bipolar transistors.

5. The dual power inverter module of claim 2 , wherein the three-terminal power semiconductor devices include metal-oxide-semiconductor field effect transistors.

6. The dual power inverter module of claim 5 , wherein the metal-oxide-semiconductor field effect transistors include silicon carbide metal-oxide-semiconductor field effect transistors.

7. The dual power inverter module of claim 2 , wherein:
the first gate drive circuit is configured to drive gate terminals of the first and second banks of three-terminal power semiconductor devices; and
the second gate drive circuit is configured to drive gate terminals the first and second banks of three-terminal power semiconductor devices.

8. The dual power inverter module of claim 1 , wherein the common controller is electrically connectable to receive vehicle status signals and vehicle fault indication signals.

9. A dual power inverter module comprising:
a DC link capacitor electrically connectable to a source of high voltage direct current (DC) electrical power;
a first power inverter electrically connectable to the DC link capacitor and configured to convert high voltage DC electrical power to three phase high voltage alternating current (AC) electrical power, the first power inverter including a first bank of three-terminal power semiconductor devices and a second bank of three-terminal power semiconductor devices, the first power inverter being further configured to supply the three phase high voltage AC electrical power to a first electric motor;
a first gate drive circuit configured to drive gate terminals of the first bank of three-terminal power semiconductor devices;
a second power inverter electrically connectable to the DC link capacitor and configured to convert high voltage DC electrical power to three phase high voltage AC electrical power, the second power inverter also including a first bank of three-terminal power semiconductor devices and a second bank of three-terminal power semiconductor devices, the second power inverter being further configured to supply the three phase high voltage AC electrical power to a second electric motor;
a second gate drive circuit configured to drive gate terminals of the second bank of three-terminal power semiconductor devices; and
a common controller electrically connectable to the first power inverter and the second power inverter, the common controller being electrically connectable to receive low voltage DC electrical power and vehicle status signals and vehicle fault indication signals, the common controller being configured to provide the low voltage DC electrical power to the first gate drive circuit and the second gate drive circuit, the common controller being configured to control the first power inverter and the second power inverter.

10. The dual power inverter module of claim 9 , wherein the three-terminal power semiconductor devices include insulated gate bipolar transistors.

11. The dual power inverter module of claim 10 , wherein the insulated gate bipolar transistors include silicon insulated gate bipolar transistors.

12. The dual power inverter module of claim 9 , wherein the three-terminal power semiconductor devices include metal-oxide-semiconductor field effect transistors.

13. The dual power inverter module of claim 12 , wherein the metal-oxide-semiconductor field effect transistors include silicon carbide metal-oxide-semiconductor field effect transistors.

14. An electric vehicle comprising:
a vehicle body;
a high voltage direct current (DC) electrical battery disposed within the vehicle body;
first and second electric motors mechanically couplable to rotate at least one set of axles; and
at least one dual power inverter module including:
a DC link capacitor electrically connectable to the high voltage DC electrical battery;
a first power inverter electrically connectable to the DC link capacitor and configured to convert high voltage DC electrical power to three phase high voltage alternating current (AC) electrical power, the first power inverter being further configured to supply the three phase high voltage AC electrical power to an electric motor chosen from the first and second electric motors;
a second power inverter electrically connectable to the DC link capacitor and configured to convert high voltage DC electrical power to three phase high voltage AC electrical power, the second power inverter being further configured to supply the three phase high voltage AC electrical power to the other electric motor chosen from the first and second electric motors; and
a common controller electrically connectable to the first power inverter and the second power inverter, the common controller being configured to control the first power inverter and the second power inverter, the common controller being electrically connectable to receive low voltage DC electrical power and provide the low voltage DC electrical power to a first gate drive circuit electrically connectable to the first power inverter and a second gate drive circuit electrically connectable to the second power inverter.

15. The electric vehicle of claim 14 , wherein the first and second electric motors are mechanically couplable to rotate first and second front wheels.

16. The electric vehicle of claim 15 , wherein the first and second power inverters each include a first bank of silicon insulated gate bipolar transistors and a second bank of silicon insulated gate bipolar transistors.

17. The electric vehicle of claim 14 , wherein the first and second electric motors are mechanically couplable to rotate first and second rear wheels.

18. The electric vehicle of claim 17 , wherein the first and seco

Assignees

• Rivian Ip Holdings Llc

Inventors

• Schulz Steven E
• Kowalewski Daniel L
• Hiti Silva
• Tang David
• Doo Young

Classifications

• B60L2220/42

  with use of more than one motor · CPC title

• B60L15/007

  Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles · CPC title

• H02M7/538 Primary

  in a push-pull configuration (H02M7/5375 takes precedence {; with oscillating arrangements H02M7/53832, H02M7/53846}) · CPC title

• H02M1/08

  Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters · CPC title

• B60L50/51

  characterised by AC-motors · CPC title