Programmable DC-DC driver system

Patent metadata

Field	Value
Publication number	US-11575328-B2
Application number	US-202117173567-A
Country	US
Kind code	B2
Filing date	Feb 11, 2021
Priority date	Feb 20, 2020
Publication date	Feb 7, 2023
Grant date	Feb 7, 2023

Abstract

For a programmable direct current (DC)-DC converter application, a driver system includes a switched mode power circuit for providing a DC power signal to an electrical load and a control block. Control block includes interfaces coupled to receive at least one real-time input signal from a low voltage region of the switched mode power circuit and to provide at least one control signal to the low voltage region. Control block configures the switched mode power circuit to provide the DC power signal having at least one power parameter within a tolerance of a power configuration setting value of the electrical load. Control block responds to the at least one real-time input signal from the low voltage region to adjust operation of the low voltage region via the at least one control signal. Low voltage region can include a plurality of switched converter circuits.

First claim

The invention claimed is:

1. A driver system comprising:
a switched mode power circuit for providing a direct current (DC) power signal to an electrical load, the switched mode power circuit including a low voltage region; and
a control block coupled to control operations of the switched mode power circuit and including at least one microcontroller having a processor, a memory, and interfaces coupled to the low voltage region, wherein:
the interfaces are coupled to receive at least one real-time input signal from the low voltage region and to provide at least one control signal to the low voltage region;
the at least one microcontroller includes programming stored in the memory for execution by the processor, wherein execution of the programming by the processor configures the driver system to implement functions, including functions to control operation of the low voltage region to:
configure the switched mode power circuit to provide the DC power signal having at least one power parameter within a tolerance of a power configuration setting value of the electrical load; and
respond to the at least one real-time input signal from the low voltage region to adjust operation of the low voltage region via the at least one control signal.

2. The driver system of claim 1 , wherein:
the low voltage region includes a plurality of switched converter circuits.

3. The driver system of claim 1 , wherein:
the interfaces are coupled to receive the at least one real-time input signal from the low voltage region; and
execution of the programming by the processor configures the driver system to implement functions, including functions to control operation of the low voltage region to respond to the at least one real-time input signal from the low voltage region to adjust operation of the low voltage region via the at least one control signal.

4. The driver system of claim 1 , wherein the at least one power parameter or the power configuration setting value corresponds to at least one of a voltage (V), a current (amperes), a constant voltage configuration, a constant current configuration, or a modulation scheme of the low voltage region.

5. The driver system of claim 1 , wherein:
the function to respond to the at least one real-time input signal from the low voltage region to adjust operation of the low voltage region via the at least one control signal includes:
optimizing performance of the switched mode power circuit while maintaining the at least one power parameter of the DC power signal within the tolerance of the power configuration setting value of the electrical load.

6. The driver system of claim 5 , wherein:
the at least one real-time input signal includes a reading of output current to the electrical load from a switched converter circuit of the low voltage region;
the at least one control signal includes a pulse width modulation (PWM) gate drive output; and
the function of optimizing performance of the switched mode power circuit while maintaining the at least one power parameter of the DC power signal within the tolerance of the power configuration setting value of the electrical load includes:
based on the electric load output current reading, controlling the PWM gate drive output to at least two wide-bandgap FETs of the low voltage region to maintain a constant current configuration.

7. The driver system of claim 5 , wherein:
the at least one real-time input signal includes a reading of output voltage to the electrical load from a switched converter circuit of the low voltage region;
the at least one control signal includes a pulse width modulation (PWM) gate drive output; and
the function of optimizing performance of the switched mode power circuit while maintaining the at least one power parameter of the DC power signal within the tolerance of the power configuration setting value of the electrical load includes:
based on the electric load output voltage reading, controlling the PWM gate drive output to at least two wide-bandgap FETs of the low voltage region to maintain a constant voltage configuration.

8. A luminaire comprising:
the driver system of claim 1 ; and
a network communication interface coupled to the at least one microcontroller of the control block, wherein execution of the programming by the processor configures the luminaire to implement functions, including functions to:
transmit, via the network communication interface, the at least one power parameter to an external computing device for: (i) brownout condition detection, (ii) dirty power condition detection for health monitoring or diagnostics of the driver system, (iii) other irregular power condition, or (iv) general power monitoring.

9. The driver system of claim 1 , wherein the function to respond to the at least one real-time input signal from the low voltage region to adjust operation of the low voltage region via the at least one control signal includes:
changing the switched mode power circuit from running in a first operating mode to a second operating mode.

10. The driver system of claim 9 , wherein:
the first operating mode changes at least one switched converter circuit of the low voltage region to operate in a buck mode for battery charging; and
the second operating mode changes the at least one switched converter circuit of the low voltage region to operate in a boost converter mode for emergency lighting.

11. The driver system of claim 1 , wherein the control block includes:
a low voltage region microcontroller coupled to the low voltage region to control operations of the low voltage region; and
a communication module coupled to the low voltage region microcontroller.

12. The driver system of claim 11 , wherein:
the low voltage region microcontroller is coupled to a first communication module for a first lighting control protocol.

13. The driver system of claim 12 , wherein:
the low voltage region microcontroller is coupled to a second communication module for a second lighting control protocol different than the first lighting control protocol.

14. The driver system of claim 13 , wherein:
the first lighting control protocol is for a digital addressable lighting interface (DALI) protocol or a 0-10 volt (V) dimming protocol; and
the second lighting control protocol is for a universal asynchronous receiver/transmitter (UART) protocol.

Assignees

• Abl Ip Holding Llc

Inventors

• Malone Gregory
• White Sean P
• Aggarwal Januk
• Ramer David P

Classifications

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title

• H02J7/92

  with prioritisation of loads or sources · CPC title

• H05B47/18

  via data-bus transmission · CPC title

• H02M1/4233

  using a bridge converter comprising active switches · CPC title

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title