Matrix converter with solid state circuit breaker

Patent metadata

Field	Value
Publication number	US-11575256-B2
Application number	US-201816756310-A
Country	US
Kind code	B2
Filing date	Aug 29, 2018
Priority date	Aug 29, 2017
Publication date	Feb 7, 2023
Grant date	Feb 7, 2023

Abstract

A matrix converter includes one or more current sensors structured to sense current flowing through the matrix converter, a matrix of switches including a number of solid state transistors, and a control circuit structured to detect faults in power flowing through the matrix converter based on the sensed current, to control the matrix of switches to drive an external device, and to control the matrix of switches to switch to prevent power from flowing internal to the matrix converter, or external to the external device in response to detecting a fault in power flowing through the matrix converter.

First claim

What is claimed is:

1. A matrix converter comprising:
one or more current sensors structured to sense current flowing through the matrix converter;
a matrix of switches including a number of solid state transistors;
an isolation switch electrically coupled between an input to the matrix converter and the matrix of switches, and configured to provide galvanic isolation between an input of the matrix converter and the matrix of switches; and
a control circuit structured to detect faults in power flowing through the matrix converter based on the sensed current, to control the matrix of switches to drive an external device, to control the matrix of switches to switch to prevent power from flowing internal to the matrix converter, or external to the external device in response to detecting a fault in power flowing through the matrix converter, and to control the isolation switch to open after the matrix of switches has been switched to prevent power from flowing internal to the matrix converter and external to the external device.

2. The matrix converter of claim 1 , wherein the isolation switch is a clinch joint.

3. The matrix converter of claim 1 , wherein control circuit is structured to control the matrix of switches to drive the external device by controlling states of the number of solid state transistors.

4. The matrix converter of claim 1 , wherein the number of solid state transistors includes at least one of an insulated gate bipolar transistor (IGBT), a metal-oxide-semiconductor field-effect-transistor (MOSFET), or an integrated gate-commutated thyristor (IGCT).

5. The matrix converter of claim 1 , wherein one or more of the solid state transistors are composed of at least one of Silicon (Si), Silicon Carbide (SiC), or Gallium Nitride (GaN).

6. The matrix converter of claim 1 , wherein the control circuit is structured to control the matrix of switches to provide AC-AC conversion of power flowing through the matrix converter.

7. The matrix converter of claim 1 , wherein the external device is an electric motor.

8. The matrix converter of claim 1 , further comprising:
a snubber circuit structured to absorb energy and provide protection against voltage transients.

9. The matrix converter of claim 1 , wherein the matrix of switches includes a plurality of switches each including one of the number of solid state transistors and a corresponding diode.

10. The matrix converter of claim 9 , wherein the plurality of switches are bi-directional switches.

11. The matrix converter of claim 9 , wherein the control circuit is structured to control a subset of the plurality of switches to switch to prevent power from flowing internal to the matrix converter, or external to the external device in response to detecting a fault in power flowing through the matrix converter.

12. The matrix converter of claim 9 , wherein the plurality of switches are at least 12 switches.

13. An electric motor and drive system comprising:
a power source;
an electric motor; and
a matrix converter comprising:
one or more current sensors structured to sense current flowing through the matrix converter from the power source to the electric motor;
a matrix of switches including a number of solid state transistors;
an isolation switch electrically coupled between an input to the matrix converter and the matrix of switches, and configured to provide galvanic isolation between an input of the matrix converter and the matrix of switches; and
a control circuit structured to detect faults in power flowing through the matrix converter based on the sensed current, to control the matrix of switches to drive the electric motor, to control the matrix of switches to switch to prevent power from flowing internal to the matrix converter, or external to the electric motor in response to detecting a fault in power flowing through the matrix converter, and to control the isolation switch to open after the matrix of switches has been switched to prevent power from flowing internal to the matrix converter and external to the external device.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Li Huaqiang
• Zhou Xin

Classifications

• H02M5/297 Primary

  for conversion of frequency · CPC title

• H02H7/0822 Primary

  Integrated protection, motor control centres · CPC title

• H02H3/34

  of a three-phase system · CPC title

• H02H7/1216 Primary

  for AC-AC converters · CPC title

• H02M5/293

  using semiconductor devices only · CPC title