Method and system to trim asphalt thermal mapping data

Patent metadata

Field	Value
Publication number	US-11573126-B2
Application number	US-202016739677-A
Country	US
Kind code	B2
Filing date	Jan 10, 2020
Priority date	Jan 10, 2020
Publication date	Feb 7, 2023
Grant date	Feb 7, 2023

Abstract

In one aspect, a method of determining lateral edges of an asphalt mat deposited by a paving machine includes obtaining thermal image data of the asphalt mat at a thermal measuring device associated with the paving machine, and determining, on the paving machine, the lateral edges of the asphalt mat based on a threshold temperature value and the thermal image data. Other aspects include a method of generating a thermal map of an asphalt mat formed by paving machine, and a system for determining lateral edges of an asphalt mat deposited by a paving machine.

First claim

What is claimed is:

1. A method of determining lateral edges of an asphalt mat, deposited by a paving machine, using a pixel analysis, the method comprising:
obtaining, using a thermal measuring device, thermal image data of the asphalt mat, the thermal measuring device being provided on the paving machine that deposited the asphalt mat, and facing in a direction opposite to a moving direction of the paving machine, and the thermal image data including pixels and having respective measured temperature values; and
determining, on the paving machine, the lateral edges of the asphalt mat using the pixel analysis, the pixel analysis including:
comparing, for each pixel starting from an edge of a thermal image, the respective measured temperature value of the pixel to a threshold temperature value,
trimming, if the respective measured temperature value for the pixel is less than the threshold temperature value, the pixel from the thermal image, and
repeating the comparing and trimming steps to determine edge pixels, which include pixels for which the respective measured temperature values are not less than the threshold temperature value, are identified, the edge pixels defining the lateral edges of the asphalt mat, to generate a trimmed thermal image of the asphalt mat.

2. The method of claim 1 , wherein the lateral edges are opposite lateral edges of the asphalt mat.

3. The method of claim 1 , wherein the threshold temperature value is a user defined temperature.

4. The method of claim 1 , wherein the determining is further based on thermal image data across the width of the asphalt mat.

5. The method of claim 1 , wherein the threshold temperature value is a first threshold temperature value and the trimmed thermal image is a first trimmed thermal image, and wherein the pixel analysis further includes:
comparing, as a second comparing step, for each pixel starting from each end of the first trimmed thermal image, the respective measured temperature value to a second threshold temperature value, the second threshold temperature value being greater than the first threshold temperature value,
trimming, as a second trimming step, if the respective measured temperature value for the pixel is less than the second threshold temperature value, the pixel from the first trimmed thermal image, and
repeating the second comparing step and the second trimming step, to generate a second trimmed thermal image of the asphalt mat.

6. The method of claim 5 , wherein the pixel analysis further includes calculating the second threshold temperature value using an interquartile range of the thermal image data for which the temperature is greater than or equal to the first threshold temperature value.

7. The method of claim 6 , wherein the interquartile range of the thermal image data is equal to the difference between a first quartile value and a third quartile value of the thermal image data.

8. A method of determining lateral edges of an asphalt mat deposited by a paving machine, the method comprising:
obtaining, using a thermal measuring device provided on the paving machine and facing in a direction opposite to a moving direction of the paving machine, thermal image data of the asphalt mat;
determining, on the paving machine, the lateral edges of the asphalt mat based on comparisons between a threshold temperature value and respective measured temperature values of the thermal image data; and
removing, based on the comparisons, portions of the thermal image data corresponding to locations outside of the lateral edges of the asphalt mat, to produce trimmed thermal image data.

9. The method of claim 8 , wherein the lateral edges are opposite lateral edges of the asphalt mat.

10. The method of claim 8 , wherein the threshold temperature value is a user defined temperature.

11. The method of claim 8 , wherein the determining includes a pixel analysis of the thermal image data.

12. The method of claim 8 , wherein the determining is further based on thermal image data across the width of the asphalt mat.

13. The method of claim 8 , wherein the lateral edges are selected based on a temperature greater than or equal to the threshold temperature value.

14. The method of claim 13 , wherein the threshold temperature value is a first threshold temperature value, and wherein the lateral edges are further determined based on a temperature greater than or equal to a second threshold temperature value, the second threshold temperature value being greater than the first threshold temperature value.

15. The method of claim 14 , further comprising calculating the second threshold temperature using an interquartile range of the thermal image data for which the temperature is greater than or equal to the first threshold temperature value.

16. The method of claim 15 , wherein the interquartile range of the thermal image data is equal to the difference between a first quartile value and a third quartile value of the thermal image data.

17. The method of claim 8 , further comprising generating, on the paving machine, a thermal map of the asphalt mat using the trimmed thermal image data.

18. The method of claim 17 , further comprising outputting, to a monitoring system outside of the paving machine, the generated thermal map of the asphalt mat using an output device.

19. A method for generating trimmed thermal image data of an asphalt mat deposited by a paving machine, the method comprising:
obtaining, using a thermal measuring device provided on the paving machine that has deposited the asphalt mat, and facing in a direction opposite to a moving direction of the paving machine, thermal image data of the asphalt mat;
determining, using at least one processor, lateral edges of the asphalt mat based on a threshold temperature value and the thermal image data; and
removing, using the at least one processor, pixels of the thermal image data corresponding to locations outside of the lateral edges of the asphalt mat that were determined using the threshold temperature data and the thermal image data; and
generating trimmed thermal image data representing fewer pixels as compared to the thermal image data before the pixels are removed.

20. The method of claim 7 , wherein the second threshold temperature value is equal to the different between the first quartile value and a product of a constant and the interquartile range.

Assignees

• Caterpillar Paving Products Inc

Inventors

• Tarvin Mark A
• Mcalpine Jacob J
• Marsolek John L
• Shanmugasundaram Sivakumar P

Classifications

• G01J2005/0077

  Imaging · CPC title

• E01C19/48

  for laying-down the materials and consolidating them, or finishing the surface {, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ (E01C19/002, E01C23/065 take precedence; devices for guiding or controlling the machines along a predetermined path E01C19/004)} · CPC title

• G01J5/0022 Primary

  for sensing the radiation of moving bodies · CPC title

• G01J5/485

  Temperature profile · CPC title

• E01C23/01

  Devices or auxiliary means for setting-out or checking the configuration of new surfacing, e.g. templates, screed {or reference line} supports (form rails E01C19/50); Applications of apparatus for measuring, indicating, or recording the surface configuration of existing surfacing, e.g. profilographs (E01C23/07 takes precedence; measuring roughness or irregularity in general G01B) · CPC title