Redundant electrohydraulic positioning control system

Patent metadata

Field	Value
Publication number	US-11572901-B2
Application number	US-202117202094-A
Country	US
Kind code	B2
Filing date	Mar 15, 2021
Priority date	Mar 16, 2020
Publication date	Feb 7, 2023
Grant date	Feb 7, 2023

Abstract

The subject matter of this specification can be embodied in, among other things, an electrohydraulic positioning control system that includes a shuttle valve configured to direct fluid flow between a selectable one of a first fluid port and a second fluid port, and a fluid outlet configured to be fluidically connected to a fluid actuator, a first servo valve controllable to selectably permit and block flow between the first fluid port, a fluid source, and a fluid drain, a second servo valve controllable to selectably permit and block flow between the second fluid port, the fluid source, and the fluid drain, a first servo controller configured to provide a first health signal and control the first servo valve based on a second health signal, and a second servo controller configured to provide the second health signal and control the second servo valve based on the first health signal.

First claim

What is claimed is:

1. An electrohydraulic positioning control system comprising:
a shuttle valve configured to direct fluid flow between a selectable one of a first fluid port and a second fluid port, and a fluid outlet configured to be fluidically connected to a fluid actuator;
a first servo valve controllable to selectably permit flow between the first fluid port and a fluid source, permit flow between the first fluid port and a fluid drain, and block fluid flow between the first fluid port, the fluid source, and the fluid drain;
a second servo valve controllable to selectably permit flow between the second fluid port and the fluid source, permit flow between the second fluid port and the fluid drain, and block fluid flow between the second fluid port, the fluid source, and the fluid drain;
a first servo controller configured to provide a first health signal and control the first servo valve based on a position demand signal, a position feedback signal, a first priority signal representative of a first command for the first servo controller to act as a primary servo controller, and a second health signal; and
a second servo controller configured to provide the second health signal and control the second servo valve based on the position demand signal, the position feedback signal, a second priority signal representative of a second command for the second servo controller to act as a primary servo controller, and the first health signal.

2. The electrohydraulic positioning control system of claim 1 , wherein at least one of the first priority signal and the second priority signal comprise representations of one or more operational conditions comprising:
(a) a high priority command provided to a selected one of the first servo controller or the second servo controller to act as a primary servo controller; and
(b) a low priority command provided to the other of the first servo controller or the second servo controller to act as a reserve servo controller.

3. The electrohydraulic positioning control system of claim 2 , wherein the first servo controller is configured to perform operations comprising:
receiving, by the first servo controller, the high priority command as the first priority signal;
controlling, by the first servo controller, the first servo valve to control a position of the fluid actuator by:
(a) modulating fluid connectivity from the fluid source to the first fluid port;
(b) modulating fluid connectivity from the first fluid port to the fluid drain; and
(c) blocking fluid flow between the first fluid port, the fluid source, and the fluid drain.

4. The electrohydraulic positioning control system of claim 2 , wherein at least one of the first health signal and the second health signal are configurable to comprise representations of one or more operational conditions comprising:
(a) an operable condition indicating an absence of failure;
(b) a fail condition indicative of a failure that is addressable a shutdown of a corresponding one of the first servo valve or the second servo valve; and
(c) a failure of the health signal that represents an inability to transmit any of above conditions.

5. The electrohydraulic positioning control system of claim 4 , wherein the first servo controller is configured to perform operations comprising:
receiving, by the first servo controller, the low priority command as the first priority signal;
detecting, by the first servo controller, the fail condition in the second servo controller or the second servo valve;
controlling, by the first servo controller, the first servo valve to control a position of the fluid actuator by:
(a) modulating fluid connectivity from the fluid source to the first fluid port;
(b) modulating fluid connectivity from the first fluid port to the fluid drain; and
(c) blocking fluid flow between the first fluid port, the fluid source, and the fluid drain.

6. The electrohydraulic positioning control system of claim 4 , wherein the first servo controller is configured to perform operations comprising:
receiving, by the first servo controller, the low priority command as the first priority signal;
detecting, by the first servo controller, the operable condition in the second servo controller and the second servo valve; and

controlling, by the first servo controller, the first servo valve to provide a fluidic connection from the first fluid port to the fluid drain and to block the fluid source.

7. The electrohydraulic positioning control system of claim 4 , wherein the first servo controller is configured to perform operations comprising:
receiving, by the first servo controller, the low priority command as the first priority signal;
detecting, by the first servo controller, failure of the second health signal;
determining, by the first servo controller and based on the detecting, a modified position demand that is less than a position demand represented by the position demand signal;
controlling, by the first servo controller, the first servo valve to control a position of the fluid actuator based on the modified position demand by:
(a) modulating fluid connectivity from the fluid source to the first fluid port;
(b) modulating fluid connectivity from the first fluid port to the fluid drain; and
(c) blocking fluid flow between the first fluid port, the fluid source, and the fluid drain.

8. The electrohydraulic positioning control system of claim 4 , the first servo controller is configured to perform operations comprising:
receiving, by the first servo controller, the low priority command as the first priority signal;
controlling, by the first servo controller and based on the receiving, the first servo valve to a standby position based on a standby demand;
detecting, by the first servo controller and based on the second health signal, the operable condition in the second servo controller and the second servo valve;
receiving, by the first servo controller, a command signal representative of a silt reduction operation;
controlling, by the first servo controller and in response to the received first priority signal, the first servo valve to a first modified position that is below standby position based on the standby demand; and
controlling, by the first servo controller and in response to the received first priority signal, the first servo valve to the standby position based on a standby demand.

9. A method for controlling an electrohydraulic positioning control system, the method comprising:
controlling, by a first servo controller configured to provide a first health signal, a first servo valve to selectably permit flow between a first fluid port and a fluid source, permit flow between the first fluid port and a fluid drain, and block fluid flow between the first fluid port, the fluid source, and the fluid drain, wherein the controlling is based on a position demand signal, a position feedback signal, a first priority signal representative of a first command for the first servo controller to act as a primary servo controller, and a second health signal;
providing, by the first servo controller, the first health signal;
controlling, by a second servo controller, a second servo valve to selectably permit flow between a second fluid port and the fluid source, permit flow between the second fluid port and the fluid drain, and block fluid flow between the second fluid port, the fluid source, and the fluid drain, wherein the controlling is based on the position demand signal, the position feedback signal, a second priority signal representative of a second command for the second servo controller to act as a primary servo controller, and the first health signal;
providing, by the second servo controller, the second health

Assignees

• Woodward Inc

Inventors

• Workman Jonathan Paul
• Molenaar Gregory A
• Redzina Marek Kazimierz
• Sutkowski Krzysztof

Classifications

• F15B2211/865

  Prevention of failures · CPC title

• F15B2211/30565

  having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve · CPC title

• F15B2211/8626

  Electronic controller failure, e.g. software, EMV, electromagnetic interference · CPC title

• F15B2211/6336

  representing a state of the output member, e.g. position, speed or acceleration · CPC title

• F15B2211/864

  Failure of an output member, e.g. actuator or motor failure · CPC title