Cathode mixture for all solid-state battery, cathode for all solid-state battery, all solid-state battery, and method for producing the same

Patent metadata

Field	Value
Publication number	US-11569502-B2
Application number	US-201816195279-A
Country	US
Kind code	B2
Filing date	Nov 19, 2018
Priority date	Jan 17, 2018
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

When a layered rock-salt type cathode active material and a sulfide solid electrolyte are mixed to be a cathode mixture, and an all solid-state battery is obtained using this mixture, oxygen is released from the cathode active material when the battery is charged, and the sulfide solid electrolyte is oxidized, increasing the battery internal resistance. To increase the concentration of cobalt inside the active material, and at the same time to lower the concentration of cobalt of the surface of the cathode active material, to suppress oxygen release in charging, specifically, a cathode mixture includes: a cathode active material; and a sulfide solid electrolyte, wherein the cathode active material has a layered rock-salt crystal phase, and is made of a composite oxide containing Li, Ni, Co, and Mn, and the concentration of cobalt inside the cathode active material is higher than that of a surface of the cathode active material.

First claim

What is claimed is:

1. A cathode mixture for an all-solid-state battery, the cathode mixture comprising:
a cathode active material; and
a sulfide solid electrolyte,
wherein
the cathode active material consists of a composite oxide containing Li, Ni, Co, and Mn,
the cathode active material has a layered rock-salt crystal phase,
the cathode active material includes an inside active material and an outside material,
the inside active material is coated with the outside active material,
the inside active material has a composition represented by LiNi x Co y Mn z O 2±δ , where x is ⅓, y is ⅓, z is ⅓, and δ≤0.2,
the outside active material has a composition represented by LiNi α Co β Mn γ O 2±δ , where 0≤α≤0.5, 0.2≤β<1, 0<γ≤0.5, 0.8≤α+β+γ≤1.2, β<y, and δ≤0.2, and
a concentration of cobalt in the inside active material is higher than a concentration of cobalt in the outside active material.

2. The cathode mixture according to claim 1 , further comprising:
a coating layer with which the surface of the cathode active material is coated, the coating layer containing Li, and Nb.

3. A cathode for an all solid-state battery, the cathode comprising:
the cathode mixture according to claim 1 ; and
a cathode current collector.

4. An all solid-state battery comprising:
the cathode according to claim 3 ;
an anode; and
a solid electrolyte layer.

5. The cathode mixture according to claim 1 , wherein the cathode active material consists of an inside active material and an outside active material.

6. The cathode mixture according to claim 1 , wherein 0.3≤α≤0.5.

7. The cathode mixture according to claim 6 , wherein 0.4≤α≤0.5.

8. The cathode mixture according to claim 1 , wherein 0.3≤γ≤0.5.

9. The cathode mixture according to claim 8 , wherein 0.4≤γ≤0.5.

10. The cathode mixture according to claim 1 , wherein the cathode active material is formed by coating a surface of the inside active material with the outside active material.

11. The cathode mixture according to claim 1 , wherein the cathode active material is in a form of a particle having:
(i) a mean particle diameter that is in a range of from 1 μm to 15 μm, and
(ii) a BET specific surface area that is in a range of from 0.2 m 2 /g to 2.0 m 2 /g.

12. The cathode mixture according to claim 1 , wherein the cathode mixture consists of:
the cathode active material, which is optionally coated with a layer including Li and Nb on a surface of the cathode active material;
the sulfide solid electrolyte;
optionally at least one conductive additive, and
optionally at least one binder that is selected from the group consisting of styrene-butadiene rubber, carboxymethyl cellulose, acrylonitrile-butadiene rubber, butadiene rubber, polyvinylidene fluoride, and polytetrafluoroethylene.

13. A method for producing a cathode mixture for an all solid-state battery, the method comprising:
coating a surface of an inside active material having a composition represented by LiNi x Co y Mn z O 2±δ , where x is ⅓, y is ⅓, z is ⅓, and δ≤0.2, with an outside active material having a composition represented by LiNi α Co β Mn γ O 2±δ , where 0<α≤0.5, 0.2≤β<1, 0<γ≤0.5, 0.8≤α+β+γ≤1.2, β<y, and δ≤0.2, to obtain a cathode active material consisting of a composite oxide containing Li, Ni, Co, and Mn; and
mixing the cathode active material and a sulfide solid electrolyte to obtain a cathode mixture,
wherein
the cathode active material has a layered rock-salt crystal phase,
a concentration of cobalt in the inside active material is higher than a concentration of cobalt in the outside active material.

14. The method according to claim 13 , wherein
a rate of increasing a c-axis length of a layered rock-salt crystal phase included in the inside active material in charging is higher than a rate of increasing a c-axis length of a layered rock-salt crystal phase included in the outside active material in charging.

15. The method according to claim 13 , wherein
in said coating, the surface of the inside active material is coated with the outside active material, to obtain the cathode active material, and a surface of the cathode active material is further coated with a coating layer containing Li, and Nb.

16. A method for producing a cathode for an all solid-state battery, the method comprising:
producing a cathode mixture by the method according to claim 5 ; and
layering the cathode mixture onto a surface of a cathode current collector.

17. A method for producing an all solid-state battery, the method comprising:
producing a cathode by the method according to claim 16 ; and
layering the cathode, a solid electrolyte layer, and an anode.

18. A cathode mixture for an all-solid-state battery, the cathode mixture consisting of:
a cathode active material, the cathode active material consisting of a composite oxide containing Li, Ni, Co, and Mn, wherein the cathode active material is optionally coated with a layer of lithium niobate on a surface of the cathode active material;
a sulfide solid electrolyte selected from the group consisting of Li 2 S—P 2 S 5 , Li 2 S—SiS 2 , LiI—Li 2 S—SiS 2 , LiI—Si 2 S—P 2 S 5 , LiI—LiBr—Li 2 S—P 2 S 5 , LiI—Li 2 S—P 2 S 5 , LiI—Li 2 O—Li 2 S—P 2 S 5 , LiI-Li 2 S—P 2 O 5 , LiI—Li 3 PO 4 —P 2 S 5 , and Li 2 S—P 2 S 5 —GeS 2 ;
at least one binder selected from the group consisting of styrene-butadiene rubber, carboxymethyl cellulose, acrylonitrile-butadiene rubber, butadiene rubber, and polytetrafluoroethylene; and
optionally at least one conductive additive selected from the group consisting of acetylene black (AB), Ketjenblack (KB), vapor grown carbon fiber (VGCF), carbon nanotubes (CNT), carbon nanofibers (CNF), graphite, nickel, aluminum, and stainless steel; and
wherein
the cathode active material has a layered rock-salt crystal phase,
the cathode active material has an inside active material and an outside material,
the inside active material is coated with the outside active material,
the inside active material has a composition represented by LiNi x Co y Mn z O 2±δ , where x is ⅓, y is ⅓, z is ⅓, and δ≤0.2,
the outside active material has a composition represented by LiNi α Co β Mn γ O 2±δ , where 0<α≤0.5, 0.2≤β<1, 0<γ≤0.5, 0.8≤α+β+γ≤1.2, β<y, and δ≤0.2, and
a concentration of cobalt in the inside active material is higher than a concentration of cobalt in the outside active material.

19. The cathode mixture according to claim 18 , wherein at least one binder is selected from the group consisting of styrene-butadiene rubber, carboxymethyl cellulose, acrylonitrile-butadiene rubber, and butadiene rubber.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kosaka Daichi
• Yoshida Jun

Classifications

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/0404

  by coating on electrode collectors · CPC title

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title