Linear compressor

Patent metadata

Field	Value
Publication number	US-11566612-B2
Application number	US-201816127826-A
Country	US
Kind code	B2
Filing date	Sep 11, 2018
Priority date	Sep 11, 2017
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

A linear compressor includes a casing, a cylinder forming a compression chamber inside the casing, a piston reciprocating to compress a fluid of the compression chamber, a mover having a movable magnet and reciprocating on the basis of a predetermined reference position to drive the piston, and a stator generating a thrust pushing the mover in the reciprocating direction and a restoring force pushing the mover in a direction toward the reference position according to an interaction with the movable magnet, wherein the stator includes a mover air gap formed to accommodate the mover and a magnetoresistive air gap formed in a position spaced apart from the mover air gap to change magnetic resistance of a magnetic circuit formed along the stator. According to this, a magnetic resonance spring with increased restoring force may be implemented.

First claim

What is claimed is:

1. A linear compressor comprising:
a casing;
a cylinder that defines a compression chamber inside of the casing, the compression chamber being configured to receive a fluid;
a piston configured to reciprocate relative to the cylinder and configured to compress the fluid in the compression chamber;
a mover comprising a magnet configured to move relative to a reference position, the mover being configured to drive the piston based on a movement of the magnet in a reciprocating direction relative to the reference position; and
a stator that is configured to, based on interaction with the magnet, generate a thrust force to cause movement of the mover in the reciprocating direction and a restoring force to cause movement of the mover toward the reference position,
wherein the mover is configured to define a magnetic circuit along the stator,
wherein the stator comprises an outer stator and an inner stator that faces the outer stator and that is spaced apart from the outer stator in a radial direction of the cylinder,
wherein the outer stator and the inner stator define:
a mover air gap between a first end of the outer stator and a first end of the inner stator, the mover air gap being configured to accommodate the magnet, and
a magnetoresistive air gap that is spaced apart from the mover air gap in an axial direction of the cylinder and that is configured to allow a change of magnetic resistance of the magnetic circuit,

wherein the magnetoresistive air gap is defined between a second end of the outer stator and a second end of the inner stator, the second end of the inner stator directly facing the second end of the outer stator and being spaced apart from the second end of the outer stator in the radial direction of the cylinder, and
wherein the magnetoresistive air gap is smaller than the mover air gap and a thickness of the magnet in the radial direction of the cylinder such that the magnet is outside of the magnetoresistive air gap.

2. The linear compressor of claim 1 , wherein the inner stator surrounds the cylinder,
wherein the outer stator surrounds the inner stator and is configured to accommodate a winding coil that extends in a circumferential direction of the cylinder, and
wherein the first end of the inner stator faces the first end of the outer stator and a first portion of the winding coil, the inner stator defining a recess portion that is recessed from the first end of the inner stator and that faces a second portion of the winding coil.

3. The linear compressor of claim 2 , wherein a depth of the recess portion is less than or equal to the thickness of the magnet in the radial direction of the cylinder.

4. The linear compressor of claim 2 , wherein a depth of the recess portion is 2 mm or less.

5. The linear compressor of claim 2 , wherein a distance between the recess portion of the inner stator and the mover in the axial direction of the cylinder is less than the thickness of the magnet in the radial direction of the cylinder and based on the magnet being positioned at the reference position.

6. A linear compressor comprising:
a casing;
a cylinder that defines a compression chamber inside of the casing, the compression chamber being configured to receive a fluid;
a piston configured to reciprocate relative to the cylinder and configured to compress the fluid in the compression chamber;
a mover comprising a plurality of magnets that are spaced apart from each other by a magnet gap in an axial direction of the cylinder and that are configured to move in the axial direction relative to a reference position, the mover being configured to drive the piston based on a movement of the plurality of magnets in the axial direction relative to the reference position; and
a stator that is configured to, based on interaction with the plurality of magnets, generate a thrust force to cause movement of the mover in the axial direction and a restoring force to cause movement of the mover toward the reference position,
wherein the mover is configured to define a magnetic circuit along the stator,
wherein the stator comprises an outer stator and an inner stator that faces the outer stator and that is spaced apart from the outer stator in a radial direction of the cylinder,
wherein the outer stator and the inner stator define:
a mover air gap between a first end of the outer stator and a first end of the inner stator, the mover air gap being configured to accommodate the plurality of magnets and the magnet gap, and
a magnetoresistive air gap that is spaced apart from the mover air gap in the axial direction and that is configured to allow a change of magnetic resistance of the magnetic circuit,

wherein the magnetoresistive air gap is defined between a second end of the outer stator and a second end of the inner stator, the second end of the inner stator directly facing the second end of the outer stator and being spaced apart from the second end of the outer stator in the radial direction of the cylinder,
wherein the magnetoresistive air gap is smaller than the mover air gap and a thickness of the plurality of magnets in the radial direction of the cylinder such that the plurality of magnets are outside of the magnetoresistive air gap,
wherein the plurality of magnets comprises:
a first magnet having a first N pole and a first S pole that are defined inside of the mover air gap, and
a second magnet spaced apart from an axial end of the first magnet by the magnet gap, the second magnet having a second N pole positioned opposite to the first N pole and a second S pole positioned opposite to the first S pole, and

wherein a width of the magnet gap in the axial direction is less than or equal to a thickness of each of the first magnet and the second magnet in the radial direction of the cylinder.

7. The linear compressor of claim 6 , wherein:
the inner stator surrounds the cylinder;
the outer stator surrounds the inner stator and is configured to accommodate a winding coil that extends in a circumferential direction of the cylinder; and
the inner stator defines a recess portion recessed from a surface that faces the winding coil.

8. The linear compressor of claim 7 , wherein a depth of the recess portion is less than or equal to the thickness of the mover in the radial direction of the cylinder.

9. The linear compressor of claim 7 , wherein a depth of the recess portion is 2 mm or less.

10. The linear compressor of claim 7 , wherein a distance between the recess portion and the mover in the axial direction of the cylinder is less than the thickness of the mover in the radial direction of the cylinder.

11. The linear compressor of claim 6 , wherein the mover air gap and the magnetoresistive air gap extend in the axial direction of the cylinder and are spaced apart from each other in the axial direction of the cylinder, and
wherein the inner stator defines a recess portion that is recessed in the radial direction of the cylinder and that extends in the axial direction of the cylinder between the mover air gap and the magnetoresistive air gap.

12. The linear compressor of claim 1 , wherein the inner stator defines a recessed portion between the first and second ends of the inner stator, the recessed portion being recessed inward in the radial direction of the cylinder relative to the first and second ends of the inner stator.

Assignees

• Lg Electronics Inc

Inventors

• Jeong Sangsub

Classifications

• F04B35/045 Primary

  using solenoids · CPC title

• F04B39/0005

  adaptations of pistons · CPC title

• H02K1/12

  Stationary parts of the magnetic circuit · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• F04B39/06

  Cooling; Heating; Prevention of freezing · CPC title