Exhaust muffler

Patent metadata

Field	Value
Publication number	US-11566547-B2
Application number	US-202117200152-A
Country	US
Kind code	B2
Filing date	Mar 12, 2021
Priority date	Mar 31, 2020
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

An exhaust muffler has an outer cylinder into which an exhaust gas from an engine is introduced and a muffling member made of a foamed ceramic material. The outer cylinder has an inner cylinder through which the exhaust gas passes, a part of the muffling member is supported by an outer wall of the inner cylinder via a holding member. The inner cylinder includes, in an area where the inner cylinder overlaps with the muffling member with respect to axial direction of the inner cylinder, a porous wall portion formed with communication holes communicating an inside and an outside of the inner cylinder. The holding member is arranged at a position where it does not overlap with a part of the porous wall portion, so that muffling effect is enhanced, and the muffling member having a low resistance to impact forces can be supported stably by the inner cylinder.

First claim

The invention claimed is:

1. An exhaust muffler for an engine, comprising:
an outer cylinder that forms an introduction chamber into which an exhaust gas from the engine is introduced; and
a muffling member through which the exhaust gas flows, the muffling member being arranged in the introduction chamber and made of a foamed ceramic material, wherein
an inner cylinder through which the exhaust gas passes is provided in the outer cylinder,
the muffling member having a cylindrical shape,
a part of an inner peripheral surface of the muffling member has a cylindrical recess serving as a holding member fitting recess and a holding member made of cushioning material is fitted in the holding member fitting recess,
at least a part of the muffling member is supported by an outer wall of the inner cylinder via the holding member,
the inner cylinder includes, in an area where the inner cylinder overlaps with the muffling member with respect to an axial direction of the inner cylinder, a porous wall portion provided with communication holes communicating an inside and an outside of the inner cylinder,
the holding member is arranged at a position where the holding member does not overlap with at least a part of the porous wall portion with respect to the axial direction of the inner cylinder, and
arrangement is such that the exhaust gas having passed through the muffling member flows into the inner cylinder through the communication holes.

2. The exhaust muffler according to claim 1 , wherein
the muffling member has an exhaust gas inflow surface through which the exhaust gas in the introduction chamber is introduced into the muffling member, and
with respect to the axial direction of the inner cylinder, the exhaust gas inflow surface is provided on a side opposite to the communication holes across the holding member.

3. The exhaust muffler according to claim 2 , wherein the muffling member has an outer peripheral surface provided with an outer wall that suppresses passing of the exhaust gas.

4. The exhaust muffler according to claim 3 , wherein the outer wall of the inner cylinder is provided with a positioning projection on a rear side adjacent to the holding member with respect to the axial direction of the inner cylinder.

5. The exhaust muffler according to claim 2 , wherein the muffling member is provided with a inner peripheral surface in contact with the inner cylinder on a side opposite to the holding member across the communication holes of the inner cylinder with respect to the axial direction of the inner cylinder.

6. The exhaust muffler according to claim 2 , wherein the outer wall of the inner cylinder is provided with a positioning projection on a rear side adjacent to the holding member with respect to the axial direction of the inner cylinder.

7. The exhaust muffler according to claim 1 , wherein the muffling member has an outer peripheral surface provided with an outer wall that suppresses passing of the exhaust gas.

8. The exhaust muffler according to claim 7 , wherein the outer wall of the inner cylinder is provided with a positioning projection on a rear side adjacent to the holding member with respect to the axial direction of the inner cylinder.

9. The exhaust muffler according to claim 7 , wherein a cushioning material is interposed between the outer wall and the outer peripheral surface of the muffling member.

10. The exhaust muffler according to claim 1 , wherein the outer wall of the inner cylinder is provided with a positioning projection on a rear side adjacent to the holding member with respect to the axial direction of the inner cylinder.

Assignees

• Honda Motor Co Ltd

Inventors

• Sato Junya
• Niimura Ryuta
• Suzuki Junichiro

Classifications

• F01N2310/06

  Porous ceramics · CPC title

• F01N2470/24

  Concentric tubes or tubes being concentric to housing, e.g. telescopically assembled · CPC title

• F01N2470/02

  Tubes being perforated · CPC title

• F01N1/026 Primary

  Annular resonance chambers arranged concentrically to an exhaust passage and communicating with it, e.g. via at least one opening in the exhaust passage · CPC title

• F01N2470/08

  Exhaust gas passages being formed between the walls of an outer shell and an inner chamber · CPC title