Plasticizing apparatus, plasticizing method, and three-dimensional shaping apparatus

Patent metadata

Field	Value
Publication number	US-11565467-B2
Application number	US-202016773527-A
Country	US
Kind code	B2
Filing date	Jan 27, 2020
Priority date	Jan 28, 2019
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

A plasticizing apparatus for plasticizing a material to form a molten material includes a screw in a columnar shape having a groove formed face, in which a material flow channel including a groove portion to be supplied with the material is formed, and a barrel having a screw opposed face, which is a face opposed to the groove formed face, and in which a sending-out hole for sending out the molten material is formed at a center, and a heating portion heating the material. The material flow channel has a recess provided at a center of the groove formed face, and the groove portion extending in a spiral shape toward an outer circumference of the groove formed face from the recess, and a heat insulating portion having a lower thermal conductivity than an outer circumferential portion in the screw is provided in at least a part of an inner circumferential portion including the recess in the screw.

First claim

What is claimed is:

1. A plasticizing apparatus for plasticizing a material to form a molten material, comprising: a screw in a columnar shape having a groove formed face, in which a material flow channel including a groove portion to be supplied with the material is formed; a screw temperature sensor acquiring a surface temperature (Ts) in the material flow channel of the screw, wherein the screw temperature sensor is provided at a center in a circumferential direction of the screw; a barrel having a screw opposed face, which is a face opposed to the groove formed face, and in which a sending-out hole for sending out the molten material is formed at a center, and a heating portion heating the material; a barrel temperature sensor acquiring a surface temperature (Tb) of the screw opposed face, wherein the barrel temperature sensor is in an outer circumferential portion in the screw opposed face of the barrel; a controller controlling the heating portion using the surface temperature (Ts) in the material flow channel of the screw acquired by the screw temperature sensor, and the surface temperature (Tb) of the screw opposed face acquired by the barrel temperature sensor, wherein the material flow channel has a recess provided at a center of the groove formed face, and the groove portion extending in a spiral shape toward an outer circumference of the groove formed face from the recess, a plurality of guide grooves are formed around the sending-out hole in the screw opposed face, one end of each of the plurality of guide grooves is coupled to the sending-out hole, and each guide groove of the plurality of guide grooves extends in a spiral shape toward the outer circumferential portion in the screw opposed face from the sending-out hole; and a heat insulating portion having a lower thermal conductivity than the outer circumferential portion in the screw is provided in at least a part of an inner circumferential portion including the recess in the screw.

2. The plasticizing apparatus according to claim 1 , wherein the heating portion performs the heating so that the surface temperature (Tb) at the screw opposed face of the barrel is lower than a thermal decomposition temperature (Td) of the material, and the surface temperature (Ts) in the material flow channel of the screw is higher than a glass transition point (Tg) of the material.

3. The plasticizing apparatus according to claim 2 , wherein when a crystalline thermoplastic resin is used as the material, the heating portion performs the heating so that the surface temperature (Tb) at the screw opposed face of the barrel is lower than the thermal decomposition temperature (Td) of the material, and a relationship among the surface temperature (Ts) in the material flow channel of the screw, the glass transition point (Tg) of the material, and a melting point (Tm) of the material satisfies the following formula (1):
Ts≥Tg+ 0.187×( Tm−Tg )  (1).

4. The plasticizing apparatus according to claim 2 , wherein the surface temperature (Ts) in the material flow channel of the screw is a temperature at a surface of the recess.

5. A three-dimensional shaping apparatus, comprising:
a nozzle ejecting a molten material;
a plasticizing portion including a screw in a columnar shape having a groove formed face, in which a material flow channel including a groove portion to be supplied with the material is formed, a screw temperature sensor acquiring a surface temperature (Ts) in the material flow channel of the screw, wherein the screw temperature sensor is provided at a center in a circumferential direction of the screw;
a barrel having a screw opposed face, which is a face opposed to the groove formed face, and in which a sending-out hole communicating with the nozzle is formed at a center, and a heating portion heating the material; a barrel temperature sensor acquiring a surface temperature (Tb) of the screw opposed face, wherein the barrel temperature sensor is in an outer circumferential portion in the screw opposed face of the barrel;
a controller controlling the heating portion using the surface temperature (Ts) in the material flow channel of the screw acquired by the screw temperature sensor, and the surface temperature (Tb) of the screw opposed face acquired by the barrel temperature sensor, wherein the material flow channel has a recess provided at a center of the groove formed face, and the groove portion extending in a spiral shape toward an outer circumference of the groove formed face from the recess, and
a heat insulating portion having a lower thermal conductivity than the outer circumferential portion in the screw is provided in at least a part of an inner circumferential portion including the recess in the screw.

Assignees

• Seiko Epson Corp

Inventors

• Watanabe Manabu

Classifications

• B29C64/295

  Heating elements · CPC title

• B29C64/321

  Feeding · CPC title

• B29C64/314

  Preparation · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title