Thermal marking of 3D printed objects

Patent metadata

Field	Value
Publication number	US-11565462-B2
Application number	US-202017014672-A
Country	US
Kind code	B2
Filing date	Sep 8, 2020
Priority date	Sep 8, 2020
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

A method for marking a printed object is disclosed. For example, the method includes printing a three-dimensional (3D) object via a fused filament fabrication (FFF) printer, receiving a desired color marking to be marked on a surface of the 3D object, and controlling a point energy source to emit energy on a thermal treatment layer of the 3D object in accordance with the desired color marking.

First claim

What is claimed is:

1. A method, comprising:
printing a three-dimensional (3D) object via a fused filament fabrication (FFF) printer with a filament material;
receiving a desired color marking to be marked on a surface of the 3D object; and
controlling a point energy source to emit energy on a thermal treatment layer on the surface of the 3D object in accordance with the desired color marking after the filament material is deposited to build the 3D object, wherein the thermal treatment layer comprises a leuco dye and an acid developer matrix that changes color at a temperature that is higher than an extrusion temperature of the filament material extruded by the FFF printer, wherein the point energy source is controlled to emit energy on the thermal treatment layer via a plurality of passes using bursts of energy across a location on the thermal treatment layer receiving the energy.

2. The method of claim 1 , wherein the thermal treatment layer of the 3D object is formed via an additive that is mixed with the filament material that is extruded by the FFF printer to print the 3D object.

3. The method of claim 2 , wherein the thermal treatment layer is printed as an outer shell of the 3D object.

4. The method of claim 1 , wherein the thermal treatment layer is applied as a coating after the 3D object is printed.

5. The method of claim 4 , wherein the thermal treatment layer is applied via a dipping process or a spray coating process.

6. The method of claim 1 , wherein the leuco dye comprises at least one of: a crystal violet lactone, a triarylmethane, a sulfur dye, a vat dye, or a fluoran dye.

7. The method of claim 1 , wherein the desired color marking comprises a plurality of colors.

8. The method of claim 7 , wherein the thermal treatment layer comprises different additives, wherein each one of the different additives changes color at a different temperature to generate the plurality of colors in the thermal treatment layer.

9. The method of claim 1 , wherein the point energy source comprises a laser that emits between 5 Watts to 50 Watts of energy.

10. The method of claim 1 , wherein the acid developer matrix further comprises a metal salt activator and a suppression agent.

11. The method of claim 10 , wherein the metal salt activator comprises a zinc salt of an aromatic carboxylic acid.

12. The method of claim 10 , wherein the suppression agent comprises one or more of: 2-hydroxy-1-aminopropanol or butyl amine.

13. The method of claim 1 , wherein the acid developer matrix comprises at least one of: a dipheonol, a salicylic acid derivative, or octadecylphosphonic acid.

14. A non-transitory computer-readable medium storing a plurality of instructions, which when executed by a processor, cause the processor to perform operations, the operations comprising:
printing a three-dimensional (3D) object via a fused filament fabrication (FFF) printer with a filament material;
receiving a desired color marking to be marked on a surface of the 3D object; and
controlling a point energy source to emit energy on a thermal treatment layer on the surface of the 3D object in accordance with the desired color marking after the filament material is deposited to build the 3D object, wherein the thermal treatment layer comprises a leuco dye and an acid developer matrix that changes color at a temperature that is higher than an extrusion temperature of the filament material extruded by the FFF printer, wherein the point energy source is controlled to emit energy on the thermal treatment layer via a plurality of passes using bursts of energy across a location on the thermal treatment layer receiving the energy.

15. The non-transitory computer-readable medium of claim 14 , wherein the thermal treatment layer of the 3D object is formed via an additive that is mixed with the filament material that is extruded by the FFF printer to print the 3D object.

16. The non-transitory computer-readable medium of claim 14 , wherein the thermal treatment layer is applied as a coating after the 3D object is printed.

17. The non-transitory computer-readable medium of claim 14 , wherein the leuco dye comprises at least one of: a crystal violet lactone, a triarylmethane, a sulfur dye, a vat dye, or a fluoran dye.

18. The non-transitory computer-readable medium of claim 14 , wherein the desired color marking comprises a plurality of colors.

19. The non-transitory computer-readable medium of claim 14 , wherein the thermal treatment layer comprises different additives, wherein each one of the different additives changes color at a different temperature to generate the plurality of colors in the thermal treatment layer.

20. A method, comprising:
printing a three-dimensional (3D) object via a fused filament fabrication (FFF) printer that extrudes a filament material layer-by-layer to print the 3D object;
receiving a desired color marking to be marked on a surface of the 3D object;
coating the 3D object with a thermal treatment layer comprising a leuco dye and an acid developer in a matrix that changes color at a temperature that is higher than an extrusion temperature of the filament material extruded by the FFF printer, wherein portions of the thermal treatment layer exposed to a predefined temperature change color;
drying the thermal treatment layer; and
controlling a laser to emit energy on the thermal treatment layer of the 3D object in accordance with the desired color marking, wherein the laser is controlled to emit energy on the thermal treatment layer via a plurality of passes using bursts of energy across a location on the thermal treatment layer receiving the energy.

Assignees

• Xerox Corp

Inventors

• Chopra Naveen
• Zwartz Edward G

Classifications

• B29C64/118 Primary

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• B41M5/34

  Multicolour thermography · CPC title

• B29K2995/0021

  Multi-coloured · CPC title

• B33Y70/10

  Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials · CPC title

• B29C64/393

  for controlling or regulating additive manufacturing processes · CPC title