Isostatic pressing canister

Patent metadata

Field	Value
Publication number	US-11565313-B2
Application number	US-202117179538-A
Country	US
Kind code	B2
Filing date	Feb 19, 2021
Priority date	Feb 24, 2020
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

An isostatic pressing canister for use in manufacturing a component by isostatic pressing is described. The canister comprises: a canister wall enclosing an internal cavity, the canister wall having an internal surface facing the internal cavity; a filling point for filling the internal cavity with powdered material, the filling point comprising a hole in the canister; and a structure supported within the internal cavity and located between the hole and the portion of the internal surface opposite the hole. A portion of the internal surface of the canister wall opposite the hole is shaped so that, during the filling of the internal cavity, powdered material falling from the hole and towards the portion of the internal surface is deflected away from the portion of the internal surface. A method of manufacturing a component using the canister is also described.

First claim

We claim:

1. An isostatic pressing canister for use in manufacturing a component by isostatic pressing, the isostatic pressing canister comprising:
a canister wall enclosing an internal cavity, the canister wall having an internal surface facing the internal cavity;
a filling point for filling the internal cavity with powdered material, the filling point comprising a hole in the isostatic pressing canister; and
an internal structure supported within the internal cavity and located between the hole and a portion of the internal surface opposite the hole, wherein:
the internal structure has an upper surface that slopes away from the hole towards an outer region of the internal cavity,
the internal structure defines a linear channel opposite the hole so that, during the filling of the internal cavity, powdered material linearly falls from the hole and linearly passes through the linear channel towards the portion of the internal surface of the canister wall,
the portion of the internal surface of the canister wall opposite the hole is shaped so that, during the filling of the internal cavity, powdered material falls from the hole and the linear channel and towards the portion of the internal surface and is deflected away from the portion of the internal surface, and
the internal structure is positioned within the internal cavity so that the internal structure is surrounded by the powdered material after the internal cavity is filled with the powdered material.

2. The isostatic pressing canister of claim 1 , wherein the filling point is the sole filling point of the isostatic pressing canister.

3. The isostatic pressing canister of claim 1 , wherein the portion of the internal surface of the canister wall opposite the hole is convex in shape.

4. The isostatic pressing canister of claim 1 , wherein the portion of the internal surface of the canister wall opposite the hole slopes away from the hole and towards an outer region of the internal cavity.

5. The isostatic pressing canister of claim 1 , wherein the portion of the internal surface of the canister wall opposite the hole is dome-shaped.

6. The isostatic pressing canister of claim 1 , wherein the canister wall comprises an outer wall section surrounding an inner wall section; and an annular intermediate section between edges of the outer and inner wall sections.

7. The isostatic pressing canister of claim 6 , wherein the internal cavity comprises an annular cavity region defined between the outer wall section, the inner wall section and the annular intermediate wall section, and wherein the portion of the internal surface of the canister wall opposite the hole is shaped so that, during the filling of the internal cavity, powdered material falling from the hole and towards the portion of the internal surface is deflected away from the portion of the internal surface and towards the annular cavity region.

8. The isostatic pressing canister of claim 1 , wherein the component is or is part of a vessel.

9. The isostatic pressing canister of claim 1 , wherein the canister wall comprises a hollow protrusion.

10. The isostatic pressing canister of claim 9 , wherein the filling point further comprises:
a conduit in communication with the hole for receiving powdered material and communicating it into the internal cavity; and
a cross-link connecting the conduit and the hollow protrusion of the canister wall.

11. The isostatic pressing canister of claim 10 , wherein the conduit extends upwardly and the cross-link slopes from the conduit to the hollow protrusion.

12. A method of manufacturing a component, the method comprising the steps of:
providing the isostatic pressing canister of claim 1 ;
filling the internal cavity with a powdered material; and
performing an isostatic pressing process on the filled isostatic pressing canister to consolidate the powdered material.

13. The method of claim 12 further comprising the step of:
retaining the isostatic pressing canister as an integral part of the component such that an internal structure of the component comprises the consolidated powder material and the canister wall forms at least part of a surface of the component that covers the internal structure.

14. The method of claim 12 , wherein performing the isostatic pressing process on the filled isostatic pressing canister comprises sealing the filling point of the filled isostatic pressing canister.

15. The method of claim 12 , wherein performing the isostatic pressing process comprises subjecting the filled isostatic pressing canister to high pressure conditions of 100-150 MPa.

16. The method of claim 12 , wherein the component is or is part of a vessel.

Assignees

• Rolls Royce Plc

Inventors

• Morrison Alasdair P C
• Pitchford Ryan D
• Sulley John L

Classifications

• B22F3/04 Primary

  by applying fluid pressure {, e.g. by cold isostatic pressing [CIP]} · CPC title

• B22F3/15

  Hot isostatic pressing · CPC title

• B22F2998/10

  Processes characterised by the sequence of their steps · CPC title

• Y02P10/25

  Process efficiency · CPC title

• B22F10/20

  Direct sintering or melting · CPC title