Microfluidic systems, pumps, valves, fluidic chips thereof, and applications of same

Patent metadata

Field	Value
Publication number	US-11565256-B2
Application number	US-202017623350-A
Country	US
Kind code	B2
Filing date	Jun 29, 2020
Priority date	Jun 28, 2019
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

Microfluidic systems, pumps, valves and applications of the same are provided. The microfluidic system may be a pump or a valve having a fluidic chip and an actuator controlling the opening and closing of the fluidic channel in the fluidic chip. The actuator may be disposed to tilt from the fluidic chip, forming a tilted-rotor peristaltic pump. Alternatively, the actuator may be a rolling ball actuator, and different fluidic chips may be used in different applications. For example, the fluidic chip may be a spiral pump chip having spiral channels, a rotary peristaltic pump chip having multiple output channels, or a multi-port valve chip having one port interconnected with multiple different ports. An analytical valve chip may switchably interconnect bioreactor and rinse/calibration input channels to sensor and waste output channels. The actuator of a random-access valve can move from one valve position to another without opening or closing intermediate ones.

First claim

What is claimed is:

1. A microfluidic system, comprising:
a support plate;
a fluidic chip disposed on the support plate, wherein the fluidic chip has a fluidic network comprising at least one fluidic channel;
at least one compression structure, configured to compress or decompress the fluidic network within the fluidic chip;
an actuator, controlling the compression structure at a compression site; and a motor shaft inserted in the actuator, configured to rotate the actuator relative to the fluidic chip, wherein the actuator controls the compression structure at the compression site to compress or decompress the fluidic channel at a particular location when the actuator rotates or moves,
wherein the fluidic chip is an analytical valve chip, and the fluidic network within the analytical valve chip comprises:
a sensor output channel connected to a sensor;
a waste output channel connected to a waste reservoir;
one or more bioreactor input channels, each being connected to a bioreactor; and
a plurality of rinse/calibration input channels;
wherein the compression structure comprises a plurality of balls, and the actuator comprises a sliding actuating surface with actuating recesses that, depending upon actuator position, compress or release the balls against the sensor output channel, the waste output channel, and the rinse/calibration input channels to interconnect the bioreactor input channel and the rinse/calibration input channels with the sensor output channel and the waste output channel, wherein
in a calibration mode, at least one of the bioreactor input channels is selected to be interconnected to the waste output channel, allowing an analyte from the corresponding bioreactor to be sent to the waste reservoir through the selected bioreactor input channel and the waste output channel, and the rinse/calibration input channels are successively interconnected to the sensor output channel to perform rinse and provide calibration media to the sensor; and
in a measurement mode, one of the bioreactor input channels is selected to be interconnected to the waste output channel, allowing the analyte from the selected bioreactor to be sent to the sensor through the selected bioreactor input channel and the sensor output channel to perform an analytic measurement of the analyte by the sensor, and the other bioreactor input channels and one or more of the rinse/calibration input channels are interconnected to the waste output channel.

2. A microfluidic system, comprising:
a support plate;
a fluidic chip disposed on the support plate, wherein the fluidic chip has a fluidic network comprising at least one fluidic channel;
at least one compression structure, configured to compress or decompress the fluidic network within the fluidic chip;
an actuator, controlling the compression structure at a compression site; and a motor shaft inserted in the actuator, configured to rotate the actuator relative to the fluidic chip, wherein the actuator controls the compression structure at the compression site to compress or decompress the fluidic channel at a particular location when the actuator rotates or moves,
wherein the fluidic chip is a multi-port valve chip comprising a first port and a plurality of second ports, wherein the fluidic channel of the multi-port valve chip interconnects the first port with all of the second ports, the at least one compression structure comprises a plurality of caged balls and a recess corresponding to the caged balls, each of the caged balls is located corresponding to one of the second ports, and when the actuator rotates, only one of the caged balls is located in the recess to allow a corresponding second port to switch to an open state, and the other of the caged balls are not located in the recess such that the other corresponding second ports remain in a closed state.

3. The microfluidic system of claim 2 , wherein the multi-port valve chip is a random-access valve, and the actuator comprises:
a first actuator disk connected to the motor shaft, and having a tangential rack; and
a second actuator disk having a partial pinion disposed at a circumferential side and mated with the tangential rack of the first actuator disk, wherein the recess is formed on the partial pinion;
wherein when the tangential rack reaches and jams at an extreme end of the partial pinion, the first actuator disk drives the second actuator disk to rotate relative to the fluidic chip; and when the tangential rack does not reach the extreme end of the partial pinion, the first actuator disk drives the partial pinion to rotate relative to the second actuator disk.

4. A microfluidic system, comprising:
a support plate;
a fluidic chip disposed on the support plate, wherein the fluidic chip has a fluidic network comprising at least one fluidic channel;
at least one compression structure, configured to compress or decompress the fluidic network within the fluidic chip;
an actuator, controlling the compression structure at a compression site; and a motor shaft inserted in the actuator, configured to rotate the actuator relative to the fluidic chip, wherein the actuator controls the compression structure at the compression site to compress or decompress the fluidic channel at a particular location when the actuator rotates or moves,
wherein the fluidic chip is a direct-access valve chip having two caged-ball locations corresponding to each fluidic channel, the at least one compression structure comprises at least two balls corresponding to the two caged-ball locations, wherein each ball is configured to press the direct-access valve chip to switch a corresponding portion of each fluidic channel to a closed state, and the actuator is a lagging actuator comprising:
an outer actuator, fixed to the motor shaft and having an outer groove corresponding to one of the two caged-ball locations;
an inner actuator, having a limiting pocket and having an inner groove corresponding to the other of the two caged-ball locations, wherein each of the inner groove and the outer groove, when aligned with the corresponding one of the two caged-ball locations, relieves the corresponding ball to switch the corresponding portion of each fluidic channel to an open state; and
a limiting pin fixed to the outer actuator and inserted in the limiting pocket of the inner actuator, wherein the limiting pocket has an arc-length such that, when the lagging actuator rotates along a clockwise direction relative to the direct-access valve chip, the limiting pin reaches a clockwise extreme end of the limiting pocket, and the outer groove and the inner groove are unaligned, allowing at most one of the outer groove and the inner groove to align with the balls corresponding to one of the fluidic channels; and when the lagging actuator rotates along a counterclockwise direction relative to the direct-access valve chip, the limiting pin reaches a counterclockwise extreme end of the limiting pocket, and the outer groove and the inner groove are aligned, allowing both the outer groove and the inner groove to align with the balls corresponding to one of the fluidic channels.

5. A microfluidic system, being a random-access bistable valve, and comprising:
a support plate;
a fluidic chip disposed on the support plate, wherein the fluidic chip has a common fluidic channel and a plurality of access channels;
an elastomeric membrane disposed on the fluidic chip;
a plurality of caged balls disposed on the elastomeric membrane, corresponding to and aligned with the access channels, and
an actuator disposed on the elastomeric membrane and having a recess, wherein the actuator presses the caged balls against the elastomeric membrane to seal the access channels in a closed state;
wherein a relative position of the recess is randomly movable relative to the fluidic

Assignees

• Univ Vanderbilt

Inventors

• Reiserer Ronald S
• Schaffer David K
• Samson Philip C
• Markov Dmitry A
• Geuy Michael
• Mccawley Lisa J
• Wikswo John P

Classifications

• B01L2300/123

  Flexible; Elastomeric · CPC title

• F04B43/1261

  the rollers being placed at the outside of the tubular flexible member · CPC title

• B01L2300/0627

  Sensor or part of a sensor is integrated · CPC title

• B01L2400/0644

  rotary valves · CPC title

• B01L3/502738 Primary

  characterised by integrated valves (throttle valves in microfluidic sample containers B01L3/502746) · CPC title