Catalyst compositions including metal chalcogenides, processes for forming the catalyst compositions, and uses thereof

Patent metadata

Field	Value
Publication number	US-11565247-B2
Application number	US-202117199129-A
Country	US
Kind code	B2
Filing date	Mar 11, 2021
Priority date	Mar 11, 2021
Publication date	Jan 31, 2023
Grant date	Jan 31, 2023

Abstract

Aspects of the present disclosure generally relate to catalyst compositions including metal chalcogenides, processes for producing such catalyst compositions, processes for enhancing catalytic active sites in such catalyst compositions, and uses of such catalyst compositions in, e.g., processes for producing conversion products. In an aspect, a process for forming a catalyst composition is provided. The process includes introducing an electrolyte material and an amphiphile material to a metal chalcogenide to form the catalyst composition. In another aspect, a catalyst composition is provided. The catalyst composition includes a metal chalcogenide, an electrolyte material, and an amphiphile material. Devices for hydrogen evolution reaction are also provided.

First claim

What is claimed is:

1. A process for forming a catalyst composition, comprising introducing an electrolyte material and an amphiphile material to a metal chalcogenide to form the catalyst composition.

2. The process of claim 1 , further comprising introducing a voltage to the to the catalyst composition.

3. The process of claim 1 , wherein a first amount of hydrogen atoms absorbed on the metal chalcogenide before introducing the electrolyte material and the amphiphile material is less than a second amount of hydrogen atoms absorbed on the metal chalcogenide after introducing the electrolyte material and the amphiphile material.

4. The process of claim 1 , wherein the metal chalcogenide comprises a density of chalcogen atom vacancies from about 6% to about 30%, as determined by x-ray photoelectron spectroscopy.

5. The process of claim 1 , wherein:
the electrolyte material comprises an acid; and
the amphiphile material comprises an anionic compound.

6. The process of claim 5 , wherein the acid has a pKa of about 3 or less as determined by potentiometric titration.

7. The process of claim 1 , wherein the metal chalcogenide is represented by the formula:
ME 2 ,

wherein:
M is a Group 3 to Group 10 metal of the periodic table of elements, and
E is a Group 16 element of the periodic table of elements.

8. The process of claim 7 , wherein:
M is selected from the group consisting of Mo, W, Nb, Ni, Fe, V, Cr, Mn, and combinations thereof; and
E is selected from the group consisting of S, Se, Te, and combinations thereof.

9. The process of claim 1 , wherein the metal chalcogenide is selected from the group consisting of MoS 2 , NbSe 2 , TiS 2 , ZrS 2 , HfS 2 , TaS 2 , TeS 2 , ReS 2 , PtS 2 , SnS 2 , SnSe 2 , TiSe 2 , ZrSe 2 , HfSe 2 , VSe 2 , TaSe 2 , TeSe 2 , ReSe 2 , PtSe 2 , TiTe 2 , ZrTe 2 , VTe 2 , NbTe 2 , TaTe 2 , WTe 2 , CoTe 2 , RhTe 2 , IrTe 2 , NiTe 2 , PdTe 2 , PtTe 2 , SiTe 2 , NbS 2 , WS 2 , MoSe 2 , WSe 2 , MoTe 2 , and combinations thereof.

10. The process of claim 1 , wherein the metal chalcogenide is selected from the group consisting of MoS 2 , MoSe 2 , MoTe 2 , WS 2 , WSe 2 , WTe 2 , and combinations thereof.

11. A catalyst composition, comprising:
a metal chalcogenide;
an electrolyte material; and
an amphiphile material.

12. The catalyst composition of claim 11 , wherein the metal chalcogenide is in the form of a film comprising 10 or fewer layers.

13. The catalyst composition of claim 11 , wherein the metal chalcogenide is in the form of a monolayer film.

14. The catalyst composition of claim 11 , wherein the metal chalcogenide comprises a density of chalcogen atom vacancies from about 6% to about 30%, as determined by x-ray photoelectron spectroscopy.

15. The catalyst composition of claim 14 , wherein the density of chalcogen atom vacancies is about 6% to about 17%.

16. The catalyst composition of claim 11 , wherein:
the metal chalcogenide comprises a Group 3 to Group 10 metal of the periodic table of elements and a Group 16 element of the periodic table of elements;
the electrolyte material comprises an acid;
the amphiphile material comprises an anionic compound; or
combinations thereof.

17. The catalyst composition of claim 16 , wherein:
the Group 3 to Group 10 metal is selected from the group consisting of Mo, W, Nb, Ni, Fe, V, Cr, Mn, and combinations thereof; and
the Group 16 element is selected from the group consisting of S, Se, Te, and combinations thereof.

18. The catalyst composition of claim 11 , wherein the metal chalcogenide is selected from the group consisting of MoS 2 , NbSe 2 , TiS 2 , ZrS 2 , HfS 2 , TaS 2 , TeS 2 , ReS 2 , PtS 2 , SnS 2 , SnSe 2 , TiSe 2 , ZrSe 2 , HfSe 2 , VSe 2 , TaSe 2 , TeSe 2 , ReSe 2 , PtSe 2 , TiTe 2 , ZrTe 2 , VTe 2 , NbTe 2 , TaTe 2 , WTe 2 , CoTe 2 , RhTe 2 , IrTe 2 , NiTe 2 , PdTe 2 , PtTe 2 , SiTe 2 , NbS 2 , WS 2 , MoSe 2 , WSe 2 , MoTe 2 , and combinations thereof.

19. A process for converting water to a conversion product, comprising:
introducing an aqueous electrolyte material and an aqueous amphiphile material to a metal chalcogenide to form a mixture comprising a catalyst composition, the aqueous electrolyte material comprising an acid having a pKa of about 3 or less as determined by potentiometric titration; and
introducing a voltage to the catalyst composition to form the conversion product.

20. The process of claim 19 , wherein:
the metal chalcogenide comprises a Group 3 to Group 10 metal of the periodic table of elements and a Group 16 element of the periodic table of elements; and
the aqueous amphiphile material comprises an anionic compound.

Assignees

• Honda Motor Co Ltd
• Univ Columbia

Inventors

• Li Xufan
• Harutyunyan Avetik
• Liu Xiangye
• Li Baiching
• Hone James Curtis
• Esposito Daniel V

Classifications

• B01J27/0573

  Selenium; Compounds thereof · CPC title

• C25B1/04

  by electrolysis of water · CPC title

• B01J27/043

  with iron group metals or platinum group metals · CPC title

• B01J27/051 Primary

  Molybdenum · CPC title

• B01J37/344 Primary

  of electromagnetic wave energy · CPC title