Protection scheme for power converters utilizing cascaded bipolar and unipolar power semiconductor devices

Patent metadata

Field	Value
Publication number	US-11563370-B2
Application number	US-202017009135-A
Country	US
Kind code	B2
Filing date	Sep 1, 2020
Priority date	Sep 2, 2019
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A protection circuit for a power converter with cascaded bipolar and/or unipolar semiconductors is provided. The protection circuit includes at least one comparator circuit which is adapted to monitor a voltage characteristic on a collector-emitter path of at least one semiconductor which is arranged in a polarity selection stage of the power converter and/or to monitor a voltage characteristic on at least one capacitor, which is arranged in the power converter. The at least one comparator circuit is further adapted to output an electrical signal, representing the voltage characteristic of the semiconductor and/or the at least one capacitor to at least one evaluation unit. The at least one evaluation unit is further adapted to evaluate the result from the at least one comparator circuit and to deactivate the semiconductors in case that the voltage characteristic of the semiconductors and/or the capacitors deviate from a predetermined threshold.

First claim

The invention claimed is:

1. A protection circuit for a power converter with cascaded bipolar semiconductors in a polarity selection stage and cascaded unipolar semiconductors in one or more flying capacitor cells, comprising:
at least one first comparator circuit adapted to monitor a voltage characteristic on a collector-emitter path of at least one of the cascaded bipolar semiconductors in the polarity selection stage of the converter and at least one second comparator circuit adapted to monitor a voltage characteristic on at least one flying capacitor arranged in the power converter;
the at least one first comparator circuit is further adapted to output an electrical signal representing the voltage characteristic of the at least one of the cascaded bipolar semiconductors in the polarity selection stage to at least one evaluation unit and the at least one second comparator circuit is further adapted to output an electrical signal, representing the voltage characteristic of the at least one flying capacitor to the at least one evaluation unit;
wherein the at least one evaluation unit is further adapted to evaluate the result from the at least one first and the at least one second comparator circuits and to deactivate the cascaded bipolar semiconductors in the polarity selection stage in case that the voltage characteristic of the cascaded bipolar semiconductors in the polarity selection stage or the flying capacitors deviate from a predetermined threshold.

2. The protection circuit according to claim 1 , wherein the at least one first and at least one second comparator circuits comprise an arrangement of a Schmitt-Trigger, a diode, and a resistor.

3. The protection circuit according to claim 1 , wherein the at least one first and at least one second comparator circuits comprise a differential amplifier.

4. The protection circuit according to claim 1 , wherein the at least one evaluation unit comprises an FPGA and/or a processor-based control unit; wherein
the FPGA and/or the processor-based control unit comprise I/O terminals to receive values from the at least one first and at least one second comparator circuits and to output control signals to control an activation state of the cascaded bipolar semiconductors in the polarity selection stage.

5. The protection circuit according to claim 1 , wherein the power converter is a converter according a flying capacitor type, wherein the flying-capacitor converter comprises at least one flying capacitor cell, the at least one flying capacitor cell comprising an arrangement of two cascaded unipolar semiconductors and a capacitor.

6. The protection circuit according to claim 1 , wherein the power converter is a converter according to an Active Neutral Point Clamped (ANPC) Converter type.

7. The protection circuit according to claim 1 , wherein the cascaded bipolar semiconductors in the polarity selection stage are IGBT type transistors.

8. The protection circuit according to claim 1 , wherein the cascaded unipolar semiconductors are MOSFET or SiC MOSFET type transistors.

9. A power converter with cascaded bipolar semiconductors in a polarity section stage and cascaded unipolar semiconductors in one or more flying capacitor cells, comprising the protection circuit according to claim 1 .

10. The power converter according to claim 9 , wherein the at least one first and at least one second comparator circuits comprise an arrangement of a Schmitt-Trigger, a diode, and a resistor.

11. The power converter according to claim 9 , wherein the at least one first and at least one second comparator circuits comprise a differential amplifier.

12. The power converter according to claim 9 , wherein the at least one evaluation unit comprises an FPGA and/or a processor-based control unit; wherein
the FPGA and/or the processor-based control unit comprises I/O terminals to receive values from the at least one first and at least one second comparator circuits and to output control signals to control an activation state of the cascaded bipolar semiconductors in the polarity selection stage.

13. The power converter according to claim 9 , wherein the power converter is a converter according a flying capacitor type, wherein the flying-capacitor converter comprises at least one cell, the at least one cell comprising an arrangement of two cascaded unipolar semiconductors and a capacitor.

14. The power converter according to claim 9 , wherein the power converter is a converter according to an Active Neutral Point Clamped (ANPC) Converter type.

15. The power converter according to claim 9 , wherein the cascaded bipolar semiconductors in the polarity selection stage are IGBT type transistors.

16. The power converter according to claim 9 , wherein the semiconductors in the flying capacitor cells are MOSFET or SiC MOSFET type transistors.

17. A method for protecting a power converter with cascaded bipolar semiconductors in a polarity selection stage and cascaded unipolar semiconductors in one or more flying capacitor cells comprising:
determining, with at least one first comparator circuit, a voltage characteristic on terminals of the one or more cascaded bipolar semiconductors of a polarity selection stage in the power converter;
determining, with at least one second comparator circuit, a voltage characteristic on terminals of one or more flying capacitors in the power converter;
evaluating with one or more evaluation units, if the voltage characteristic on the terminals of the one or more cascaded bipolar semiconductors in the polarity selection stage and if the voltage characteristic on the terminals of the one or more flying capacitors in the power converter deviates from a predetermined threshold;
deactivating, with a deactivating unit, the cascaded bipolar semiconductors in the polarity selection stage, when said voltage characteristics deviate from predetermined thresholds to interrupt a current flow through the power converter.

18. The method according to claim 17 , wherein the at least one first and at least second comparator circuits comprise an arrangement of a Schmitt-Trigger, a diode, and a resistor.

19. The method according to claim 17 , wherein the at least one first and at least one second comparator circuits comprise at least one differential amplifier.

20. The method according to claim 17 , wherein the at least one evaluation unit comprises an FPGA and/or a processor-based control unit;
wherein the FPGA and/or the processor-based control unit comprise I/O terminals to receive values from the comparator circuits and to output control signals to control an activation state of the cascaded bipolar semiconductors in the polarity selection stage.

Assignees

• Abb Schweiz Ag

Inventors

• Pettersson Sami
• Schweizer Mario
• Park Ki-Bum
• Canales Francisco

Classifications

• H02M1/32 Primary

  Means for protecting converters other than automatic disconnection · CPC title

• H02M1/0095

  Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck · CPC title

• H02M7/4837

  Flying capacitor converters · CPC title

• H02M7/4835

  comprising two or more cells, each including a switchable capacitor, the capacitors having a nominal charge voltage which corresponds to a given fraction of the input voltage, and the capacitors being selectively connected in series to determine the instantaneous output voltage · CPC title

• H02M7/487

  Neutral point clamped inverters · CPC title