Lubricant supported electric motor with a movable raceway and an optimized method of operating same

Patent metadata

Field	Value
Publication number	US-11563359-B2
Application number	US-202017030792-A
Country	US
Kind code	B2
Filing date	Sep 24, 2020
Priority date	Sep 25, 2019
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A lubricant supported electric motor includes a stator presenting an outer raceway and a rotor extending along an axis and rotatably disposed within the stator. The rotor presents an inner raceway disposed in spaced relationship with the outer raceway to define a gap therebetween, and a lubricant is disposed in the gap for supporting the rotor within the stator. At least one of the outer raceway or the inner raceway is movable radially towards or away from the other to adjust the gap and optimize operation of the lubricant supported electric motor.

First claim

What is claimed is:

1. A lubricant supported electric motor comprising:
a stator presenting an outer raceway;
a rotor extending along an axis and rotatably disposed within said stator;
said rotor presenting an inner raceway disposed in spaced relationship with said outer raceway to define a gap therebetween;
a lubricant disposed in said gap for supporting said rotor within said stator, and
at least one of said outer raceway or said inner raceway movable radially towards or away from the other to adjust said gap and optimize operation of the lubricant supported electric motor.

2. The lubricant supported electric motor as set forth in claim 1 , wherein said stator is movable radially towards or away from said rotor to correspondingly adjust said gap between said inner and outer raceways.

3. The lubricant supported electric motor as set forth in claim 2 , further comprising an actuator operably coupled to said stator for effectuating said radial movement of said stator.

4. The lubricant supported electric motor as set forth in claim 3 , wherein said actuator is comprised of a hydraulic actuator configured to apply or release a hydraulic pressure to said stator to effectuate said radial movement.

5. The lubricant supported electric motor as set forth in claim 3 , wherein said actuator is comprised of a piezoelectric actuator configured to apply or release a piezoelectric force to said stator to effectuate said radial movement.

6. The lubricant supported electric motor as set forth in claim 3 , wherein said actuator is comprised of a magnetic actuator configured to apply or release a magnetic force to said stator to effectuate said radial movement.

7. The lubricant supported electric motor as set forth in claim 2 , wherein said stator is comprised of a plurality of stator segments which collectively define said outer raceway and are independently movable radially towards or away from said inner raceway of said rotor to adjust said gap.

8. The lubricant supported electric motor as set forth in claim 7 , further comprising an actuator operably coupled to each of said plurality of stator segments for effectuating said individualized radial movement of said each of said stator segments.

9. A lubricant supported electric motor as set forth in claim 8 , further comprising a controller disposed in electrical communication with each of said actuators and configured to monitor at least one operating condition of the lubricant supported electric motor and adjust the gap between the inner and outer raceways in response to said at least one operating condition.

10. The lubricant supported electric motor as set forth in claim 9 , wherein said at least one operating condition of the lubricant supported electric motor includes: a speed of the lubricant supported electric motor, a property of said lubricant, a motor static radial load, a motor dynamic radial load related to rotor angular position, a motor dynamic radial load not related to rotor angular position, a load angle of the lubricant supported electric motor, or a rotor whirl.

11. The lubricant supported electric motor as set forth in claim 9 , wherein said stator defines a passageway disposed in fluid communication with said gap as well as a high pressure source and a low pressure source of said lubricant, and said controller is disposed in electrical communication with said high and low pressure sources and configured to control a property of said lubricant supplied to said gap based on the operating conditions of the lubricant supported electric motor.

12. The lubricant supported electric motor as set forth in claim 11 , wherein said controller is configured to control at least one of a viscosity, a temperature, an additive package, or a compressibility of said lubricant based on the operating conditions of the lubricant supported electric motor.

13. The lubricant supported electric motor as set forth in claim 11 , wherein said controller is further configured to adjust a supply of said lubricant to said gap based on the operating conditions of the lubricant supported electric motor.

14. The lubricant supported electric motor as set forth in claim 1 , wherein said rotor is operably connected to a final drive device that is interconnected to a wheel of a vehicle.

Assignees

• Neapco Intellectual Property Holdings Llc

Inventors

• Remboski Donald
• Dedo Jacqueline
• Versteyhe Mark

Classifications

• F16H57/0476

  Electric machines and gearing, i.e. joint lubrication or cooling or heating thereof · CPC title

• H02K7/14 Primary

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K9/19 Primary

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title

• H02K7/118 Primary

  with starting devices · CPC title

• H02K2201/03

  Machines characterised by aspects of the air-gap between rotor and stator · CPC title