Contact member for electrical connector

Patent metadata

Field	Value
Publication number	US-11563295-B2
Application number	US-202117170202-A
Country	US
Kind code	B2
Filing date	Feb 8, 2021
Priority date	Dec 13, 2018
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A contact member includes, an outer conductor including a mating interface section that includes a front end of the outer conductor, a termination section including a rear end of the outer conductor, and a middle section therebetween joining the mating interface and termination sections; an inner conductor received in the mating interface section; and a protective insulator including a main portion received in the mating interface section of the outer conductor and supporting the inner conductor and including an end portion configured for closed entry mating. The end portion has an end face extending outside of the front end of the outer conductor.

First claim

What is claimed is:

1. A contact member for an electrical connector, comprising:
an outer conductor including a mating interface section, a termination section, and a middle section between the mating interface section and the termination section, wherein the mating interface section includes a front end of the outer conductor, and the termination section includes a rear end of the outer conductor, wherein the middle section comprises at least one window configured to define a hollow cavity within the middle section;
an inner conductor received in the mating interface section;
a protective insulator including a main portion and an end portion, wherein the main portion is received in the mating interface section of the outer conductor and supports the inner conductor, and wherein the end portion is configured for closed entry mating, the end portion having an end face extending outside of the front end of the outer conductor; and
a sleeve disposed around the middle section of the outer conductor and covering the at least one window to define an air pocket within the hollow cavity.

2. The contact member of claim 1 , wherein the front end of the outer conductor includes a plurality of spring fingers extending over at least part of the end portion of the protective insulator.

3. The contact member of claim 2 , wherein the end portion of the protective insulator includes longitudinal spokes each extending between the spring fingers.

4. The contact member of claim 3 , wherein the end face of the end portion of the protective insulator is an outer ring from which the spokes extend.

5. The contact member of claim 4 , wherein distal ends of the spring fingers rest behind a rear wall of the outer ring for the closed entry mating.

6. The contact member of claim 5 , wherein one or more openings are provided behind the rear wall of the outer ring allowing for free movement of the distal ends of the spring fingers.

7. The contact member of claim 1 , wherein the outer conductor is formed as one-piece.

8. The contact member of claim 1 , wherein the termination section is deformable.

9. The contact member of claim 8 , wherein the termination section includes one or more extensions shaped to fit together when the termination section is deformed.

10. An electrical connector, comprising:
one or more contact members, each contact member including,
an outer conductor including a mating interface section, a termination section, and a middle section between the mating interface section and the termination section, wherein the mating interface section includes a front end of the outer conductor, and the termination section includes a rear end of the outer conductor, wherein the middle section comprises at least one window configured to define a hollow cavity within the middle section;
an inner conductor received in the mating interface section;
a protective insulator including a main portion and an end portion, wherein the main portion is received in the mating interface section of the outer conductor and supports the inner conductor, and wherein the end portion is configured for closed entry mating, the end portion having an end face extending outside of the front end of the outer conductor, and
a sleeve disposed around the middle section of the outer conductor and covering the at least one window to define an air pocket within the hollow cavity.

11. The electrical connector of claim 10 , wherein the front end of the outer conductor includes a plurality of spring fingers extending over at least part of the end portion of the protective insulator.

12. The electrical connector of claim 11 , wherein the end portion of the protective insulator includes longitudinal spokes each extending between the spring fingers.

13. The electrical connector of claim 11 , wherein the end face of the end portion of the protective insulator is an outer ring.

14. The electrical connector of claim 13 , wherein one or more openings are provided behind a rear wall of the outer ring allowing for free movement of distal ends of the spring fingers.

15. The electrical connector of claim 10 , wherein the outer conductor is formed as one-piece.

16. The electrical connector of claim 10 , wherein the middle section has an outer diameter that is smaller than an outer diameter of the termination section.

17. An electrical connector, comprising:
one or more contact members, each contact member including,
an outer conductor including a mating interface section, a termination section, and a middle section between the mating interface section and the termination section, wherein the mating interface section includes a front end of the outer conductor, and the termination section includes a rear end of the outer conductor, and the middle section includes at least one slot;
an inner conductor received in the mating interface section;
a protective insulator including a main portion and an end portion, wherein the main portion is received in the mating interface section and supports the inner conductor, and wherein the end portion is configured for closed entry mating, and wherein the main portion includes at least one outer notch or annular groove; and
a sleeve on the middle section of the outer conductor, the sleeve having at least one inwardly extending tab received in the at least one slot of the middle section of the outer conductor and the at least outer notch or annular groove of the protective insulator.

18. The electrical connector of claim 17 , wherein the sleeve has an end shoulder configured to abut an inner portion of a housing of the electrical connector, thereby retaining the respective contact member in the housing.

19. The electrical connector of claim 17 , wherein the middle section has an outer diameter that is less than an outer diameter of the termination section and the sleeve is on the outer diameter of the middle section.

20. The electrical connector of claim 17 , wherein the end portion of the protective insulator has an end face extending outside of the front end of the outer conductor.

21. The electrical connector of claim 17 , wherein the front end of the outer conductor includes a plurality of spring fingers extending over at least part of the end portion of the protective insulator and between spokes of the end portion.

22. The electrical connector of claim 17 , wherein the outer conductor is formed as one-piece.

Assignees

• Amphenol Corp

Inventors

• Hoyack Michael A
• Barthelmes Owen R
• Capozzi Kenneth

Classifications

• H01R9/0509

  Tapping connections · CPC title

• H01R4/2495

  Insulation penetration combined with permanent deformation of the contact member, e.g. crimping · CPC title

• H01R24/40 Primary

  specially adapted for high frequency · CPC title

• H01R9/0518 Primary

  Connection to outer conductor by crimping or by crimping ferrule · CPC title

• H01R13/6473

  Impedance matching · CPC title