Systems and methods for three-terminal tandem solar cells

Patent metadata

Field	Value
Publication number	US-11563134-B2
Application number	US-202117379719-A
Country	US
Kind code	B2
Filing date	Jul 19, 2021
Priority date	Jul 20, 2020
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

Systems and methods of three-terminal tandem solar cells are described. Three-terminal metal electrodes can be formed to contact subcells of the tandem solar cell. The three-terminal tandem cell can improve the device efficiency to at least 30%.

First claim

The invention claimed is:

1. A three-terminal tandem solar cell, comprising:
at least one top cell;
at least one window layer on a first side of the top cell and at least one window layer on a second side of the top cell, wherein the second side is on the opposite side of the first side of the top cell;
at least one transparent conductor layer, wherein the at least one transparent conductor layer is deposited on the at least one window layer on the second side of the top cell;
at least one bottom cell;
at least one window layer on a first side of the bottom cell and at least one window layer on a second side of the bottom cell, wherein the second side is on the opposite side of the first side of the bottom cell, wherein the at least one widow layer on the first side of the bottom cell is deposited on the at least one transparent conductor layer;
at least one top electrode on the at least one window layer on the first side of the top cell;
at least one bottom electrode on the at least one window layer on the second side of the bottom cell; and
at least one middle electrode on the at least one transparent conductor layer,
wherein the at least one window layer on the second side of the top cell and the at least one middle electrode are alternatively arranged on the at least one transparent conductor layer.

2. The three-terminal tandem solar cell of claim 1 , wherein the at least one top cell comprises at least one layer of undoped GaInP, at least one layer of p-type doped GaInP, and at least one layer of n-type doped GaInP, wherein the at least one top cell has a thickness of at least 2.75 microns.

3. The three-terminal tandem solar cell of claim 1 , wherein the at least one window layer on the first side of the top cell comprises at least one layer of undoped AlInP, and at least one layer of n-type doped AlInP.

4. The three-terminal tandem solar cell of claim 1 , wherein the at least one window layer on the second side of the top cell comprises at least one layer of undoped AlInP, and at least one layer of p-type doped AlInP.

5. The three-terminal tandem solar cell of claim 1 , wherein the transparent conductor layer comprises Al x Ga 1-x As, wherein x is about 0.4.

6. The three-terminal tandem solar cell of claim 1 , wherein the at least one bottom cell comprises at least one layer of undoped GaAs, at least one layer of p-type doped GaAs, and at least one layer of n-type doped GaAs, wherein the at least one top cell has a thickness of at least 1.75 microns.

7. The three-terminal tandem solar cell of claim 1 , wherein the at least one window layer on the first side of the bottom cell comprises at least one layer of undoped GaInP, and at least one layer of p-type doped GaInP.

8. The three-terminal tandem solar cell of claim 1 , wherein the at least one window layer on the second side of the bottom cell comprises at least one layer of undoped GaInP, and at least one layer of n-type doped GaInP.

9. The three-terminal tandem solar cell of claim 1 , wherein the top electrode comprises AuPdGe.

10. The three-terminal tandem solar cell of claim 1 , wherein the middle electrode comprises gold, silver, AuZn, or Ti/Pt/Au.

11. The three-terminal tandem solar cell of claim 1 , wherein the bottom electrode comprises AuGeNi, CuGe, or PdGe.

12. The three-terminal tandem solar cell of claim 1 , further comprising a first contact layer between the at least one window layer on the first side of the top cell and the at least one top electrode, a second contact layer between the at least one window layer on the second side of the bottom cell and the at least one bottom electrode.

13. The three-terminal tandem solar cell of claim 1 , further comprising an anti-reflection layer covering the at least one window layer on the first side of the top cell and the at least one top electrode.

14. The three-terminal tandem solar cell of claim 1 , further comprising a mechanical handle layer covering the at least one window layer on the second side of the bottom cell and the at least one bottom electrode.

15. The three-terminal tandem solar cell of claim 12 , wherein the first contact layer comprises GaAs, and the second contact layer comprises GaAs.

16. The three-terminal tandem solar cell of claim 13 , wherein the anti-reflection layer comprises TiO 2 , Si 3 N 4 , SiO 2 , and any combinations thereof.

17. The three-terminal tandem solar cell of claim 14 , wherein the mechanical handle layer comprises a polyimide or a silicone.

18. A method of fabricating a three-terminal tandem solar cell comprising:
providing a wafer substrate;
depositing a release layer on one side of the wafer substrate, wherein the release layer comprises Al x Ga 1-x As and x is greater than 0.6;
growing a stack of tandem solar cell on the release layer, wherein the stack comprising:
at least one top cell;
at least one window layer on a first side of the top cell and at least one window layer on a second side of the top cell, wherein the second side is on the opposite side of the first side of the top cell;
at least one transparent conductor layer, wherein the at least one transparent conductor layer is deposited on the at least one window layer on the second side of the top cell;
at least one bottom cell;
at least one window layer on a first side of the bottom cell and at least one window layer on a second side of the bottom cell, wherein the second side is on the opposite side of the first side of the bottom cell, wherein the at least one widow layer on the first side of the bottom cell is deposited on the at least one transparent conductor layer;

depositing at least one bottom electrode on the at least one window layer on the second side of the bottom cell;
coating a photomask with at least one slit on the at least one bottom electrode;
etching the at least one bottom cell and the window layers on the first and second side of the bottom cell through the at least one slit of the photomask;
depositing at least one middle electrode on the at least one transparent conductor layer, wherein the at least one window layer on the second side of the top cell and the at least one middle electrode are alternatively arranged on the at least one transparent conductor layer;
removing the photomask;
depositing a mechanical handle layer covering the at least one bottom electrode, the at least one middle electrode and the bottom cell;
etching the release layer to remove the wafer substrate; and,
depositing at least one top electrode on the at least one window layer on the first side of the top cell.

19. The method of claim 18 , further comprising depositing an anti-reflection layer covering the at least one top electrode and the at least one window layer on the first side of the top cell.

20. The method of claim 18 , further comprising depositing a contact layer on the at least one window layer on the first side of the top cell before depositing the at least one top electrode.

21. The method of claim 20 , further comprising etching the contact layer after depositing the at least one top electrode.

22. The method of claim 18 , wherein the stack of tandem solar cell is grown on the release layer via metalorganic chemical vapor deposition, hydride vapor phase epitaxy, liquid phase epitaxy, or molecular beam epitaxy.

23. The method of claim 18 , wherein an etchant for the etching of the release layer is HF.

24. The method of claim 18 , wherein the deposition of the at least one bottom elect

Assignees

• California Inst Of Techn

Inventors

• Atwater Harry A
• Jahelka Phillip R

Classifications

• H01L31/0735

  Electricity · mapped topic

• H01L31/02168

  Electricity · mapped topic

• H01L31/0693

  Electricity · mapped topic

• H01L31/0725 Primary

  Electricity · mapped topic

• H01L31/022425

  Electricity · mapped topic