Core-shell particle and manufacturing method and fired product of the same, epsilon type iron oxide compound particle and manufacturing method of the same, and magnetic recording medium and manufacturing method of the same

Patent metadata

Field	Value
Publication number	US-11562839-B2
Application number	US-201815974797-A
Country	US
Kind code	B2
Filing date	May 9, 2018
Priority date	Jun 9, 2017
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A core-shell particle includes: a core including an iron oxyhydroxide compound represented by Formula A 3 a3 Fe 1−a3 OOH (in which A 3 represents at least one metal element other than Fe, and a3 satisfies 0<a3<1) or at least one iron oxide compound selected from the group consisting of Fe 2 O 3 , a compound represented by Formula A 1 a1 Fe 2−a1 O 3 (in which A 1 represents at least one metal element other than Fe, and a1 satisfies 0<a1<2), Fe 3 O 4 , and a compound represented by Formula A 2 a2 Fe 3−a2 O 4 (in which A 2 represents at least one metal element other than Fe, and a2 satisfies 0<a2<2); and a shell which covers the core and includes a polycondensate of a metal alkoxide.

First claim

What is claimed is:

1. A method of manufacturing an epsilon type iron oxide compound particle, comprising:
forming a core-shell particle;
firing the core-shell particle; and
removing the shell of the core-shell particle,
wherein the core-shell particle comprises:
a core comprising an iron oxyhydroxide compound represented by the following Formula (3-1) or at least one iron oxide compound selected from the group consisting of Fe 2 O 3 , a compound represented by the following Formula (1-1), and a compound represented by the following Formula (2-1); and
a shell which covers the core and comprises a polycondensate of a metal alkoxide,
A 1 a1 Fe 2-a1 O 3   (1-1)

wherein, in Formula (1-1), A 1 represents at least one metal element other than Fe, and a 1 satisfies a relationship of 0<a1<2;
A 2 a2 Fe 3-a2 O 4   (2-1)

wherein, in Formula (2-1), A 2 represents at least one metal element other than Fe, and a 2 satisfies a relationship of 0<a2<2; and
A 3 a3 Fe 1-a3 OOH  (3-1)

wherein, in Formula (3-1), A 3 represents at least one metal element other than Fe, and a 3 satisfies a relationship of 0<a3<1, and
wherein the core-shell particle comprises only one core per one core-shell particle.

2. A method of manufacturing an epsilon type iron oxide compound particle, comprising:
forming a core-shell particle according to a method of manufacturing a core-shell particle;
firing the core-shell particle; and
removing the shell of the core-shell particle,
wherein the method of manufacturing a core-shell particle comprises:
emulsifying a core component by adding the core component into an organic solvent comprising a surfactant, the core component comprising an iron oxyhydroxide compound represented by the following Formula (3-1) or at least one iron oxide compound selected from the group consisting of Fe 2 O 3 , a compound represented by the following Formula (1-1), and a compound represented by the following Formula (2-1); and
coating the emulsified core component with a shell comprising a polycondensate of a metal alkoxide,
A 1 a1 Fe 2-a1 O 3   (1-1)

wherein, in Formula (1-1), A 1 represents at least one metal element other than Fe, and a 1 satisfies a relationship of 0<a1<2;
A 2 a2 Fe 3-a2 O 4   (2-1)

wherein, in Formula (2-1), A 2 represents at least one metal element other than Fe, and a 2 satisfies a relationship of 0<a2<2; and
A 3 a3 Fe 1-a3 OOH  (3-1)

wherein, in Formula (3-1), A 3 represents at least one metal element other than Fe, and a 3 satisfies a relationship of 0<a3<1, and
wherein one core-shell particle is formed per one core.

3. An epsilon type iron oxide compound particle, which has an average primary particle diameter of from 6.0 nm to 12.3 nm, and a coefficient of variation of primary particle diameter of less than 0.4,
wherein the particle comprises a core-shell particle comprising only one core per one core-shell particle, and
the average primary particle diameter is an average primary particle diameter of the cores of the core-shell particle.

4. A magnetic recording medium, comprising the epsilon type iron oxide compound particle according to claim 3 .

5. A method of manufacturing a magnetic recording medium, comprising:
preparing a magnetic layer-forming composition comprising the epsilon type iron oxide compound particle according to claim 3 ;
applying the magnetic layer-forming composition onto a non-magnetic support; and
drying the magnetic layer-forming composition on the non-magnetic support to form a magnetic layer.

Assignees

• Fujifilm Corp

Inventors

• Naoi Kenji
• Fujimoto Takashi
• Shirata Masashi

Classifications

• C01P2002/32

  spinel-type (AB2O4) · CPC title

• C01P2004/04

  obtained by TEM, STEM, STM or AFM · CPC title

• C01G49/06

  Ferric oxide [Fe2O3] · CPC title

• H01F1/0315 Primary

  Ferrites · CPC title

• C01P2002/52

  containing elements as dopants · CPC title