Biomass-resource-derived polyester and production process thereof

Patent metadata

Field	Value
Publication number	US-11560449-B2
Application number	US-202017085666-A
Country	US
Kind code	B2
Filing date	Oct 30, 2020
Priority date	Apr 22, 2005
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

The present invention provides a resin capable of contributing greatly to solve environmental problems and problems related to exhaustion of fossil fuel resources and having physical properties suited for practical use.The polyester according to the present invention has a diol and a dicarboxylic acid as constituent components and has an amount of terminal acid of 50 equivalents/metric ton or less.

First claim

The invention claimed is:

1. A pellet obtained from a biomass-resource-derived polyester, wherein the biomass-resource derived polyester comprises as the main repeating units thereof a dicarboxylic acid unit and a diol unit, wherein at least one of the dicarboxylic acid and diol units used as raw materials of the polyester is obtained from biomass resources and the amount of terminal acid in the polyester is 100 equivalents/metric ton or less; and
wherein a nitrogen atom content in the biomass-resource derived polyester except nitrogen atoms contained in the covalently bonded function group in the molecule of the biomass-resource derived polyester is, in terms of mass ratio, 0.01 ppm or greater but not greater than 100 ppm relative to the polyester.

2. The pellet according to claim 1 , wherein the reduced viscosity (ηsp/c) of the biomass-resource derived polyester is 1.0 or greater.

3. The pellet according to claim 1 , wherein the water content in the polyester is, in terms of a mass ratio, 1 ppm or greater but not greater than 3000 ppm relative to the polyester.

4. The pellet according to claim 1 , wherein the sulfur atom content in the biomass-resource derived polyester is, in terms of a mass ratio, 0.0001 ppm or greater but not greater than 50 ppm relative to the biomass-resource derived polyester.

5. The biomass pellet according to claim 1 , wherein the biomass-resource derived polyester comprises at least one tri- or higher functional compound unit selected from the group consisting of tri- or higher functional polyhydric alcohols, tri- or higher functional polycarboxylic acids, and tri- or higher functional oxycarboxylic acids.

6. The pellet according to claim 1 , wherein the pellet is obtained from a biomass-resource-derived polyester by reaction of a dicarboxylic acid and a diol, wherein at least one of the dicarboxylic acid as and diol as provided as raw materials for the reaction is derived from biomass resources; the nitrogen atom content in the dicarboxylic acid as raw material and/or diol as raw material is, in terms of a mass ratio, 0.01 ppm or greater but not greater than 2000 ppm relative to the total amount of the raw materials; and the polyester has an amount of terminal acid of 50 equivalents/metric ton or less.

7. A molded product obtained by molding the pellet as claimed in claim 1 .

8. The molded product according to claim 7 , which is a film, a sheet, a containing, a nonwoven fabric, a fiber and a foam.

9. The pellet according to claim 1 , which has a diameter of 0.5 mm to 10 mm.

10. The pellet according to claim 1 , which comprises 99.9 to 0.1 wt. % of the biomass-resource derived polyester and 0.1 to 99.9% of at least one of a thermoplastic resin, a biodegradable resin, a natural resin or a polysaccharide.

Assignees

• Mitsubishi Chem Corp

Inventors

• Aoshima Takayuki
• Miki Yasuaki
• Kumazawa Katsuhisa
• Katou Satoshi
• Uyeda Tadashi
• Hoshino Toyomasa
• Shintani Noboru
• Yamagishi Kenji
• Isotani Atsushi

Classifications

• C08G63/20

  Polyesters having been prepared in the presence of compounds having one reactive group or more than two reactive groups · CPC title

• C08L99/00

  Compositions of natural macromolecular compounds or of derivatives thereof not provided for in groups C08L89/00 - C08L97/00 · CPC title

• C08L5/00

  Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00 · CPC title

• C08G63/78

  Preparation processes · CPC title

• C08G63/16 Primary

  Dicarboxylic acids and dihydroxy compounds · CPC title