Alternative wiper mechanism to remove rainwater on a sensor enclosure

Patent metadata

Field	Value
Publication number	US-11560122-B2
Application number	US-202117564188-A
Country	US
Kind code	B2
Filing date	Dec 28, 2021
Priority date	Oct 11, 2018
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A sensor enclosure comprising a domed cover and a base. The base can be encased by the domed cover. The base comprises an inner frame, an outer frame, one or more wipers, and a powertrain. The inner frame can provide surfaces for one or more sensors. The outer frame, disposed underneath the inner frame, the outer frame includes a slewing ring. The slewing ring comprises an inner ring to which the domed cover is attached and an outer ring attached to the outer frame. The one or more wipers extends vertically from the outer frame, each wiper having a first end attached to the outer frame and a second end attached to a support ring, and each wiper making a contact with the dome cover. The powertrain, disposed within the outer frame, configured to rotate the ring and the dome cover attached to the inner ring.

First claim

The invention claimed is:

1. A sensor enclosure encasing sensors, the sensor enclosure comprising:
a cover; and
a base encased by the cover, the base comprising:
an inner frame comprising:
a circular platform;
a center block, disposed above the circular platform; and
one or more support anchors disposed underneath the circular platform;

an outer frame disposed underneath the inner frame and attached to the inner frame via the one or more support anchors, the outer frame including a slewing ring;
one or more wipers extending vertically from the outer frame; and
a powertrain disposed within the outer frame and comprising a gear coupled to the slewing ring.

2. The sensor enclosure of claim 1 , wherein the slewing ring comprises an inner ring; and the inner ring comprises cogs and the cogs are coupled to the gear.

3. The sensor enclosure of claim 1 , wherein the powertrain adjusts a rotational speed at which the cover rotates based on an amount of moisture detected on the cover.

4. The sensor enclosure of claim 3 , wherein the base further comprises a moisture sensor that detects an amount of moisture on the cover; and the powertrain adjusts a rotational speed based on the amount of moisture detected by the moisture sensor.

5. The sensor enclosure of claim 1 , wherein one or more cameras are mounted atop the circular platform in a radial arrangement.

6. The sensor enclosure of claim 1 , wherein a LiDAR sensor is mounted atop the center block.

7. The sensor enclosure of claim 1 , wherein each of the one or more wipers comprises a first end anchored to an outer edge of the outer frame and a second end anchored to a support ring.

8. The sensor enclosure of claim 7 , wherein each of the one or more wipers comprises:
a leaf spring anchored to the outer frame and to the support ring; and
a wiper blade connected to the leaf spring, wherein the leaf spring compresses the wiper blade against the cover.

9. The sensor enclosure of claim 1 , further comprising a support ring, wherein the support ring is disposed above the center block without contacting the center block.

10. The sensor enclosure of claim 9 , wherein the support ring has a larger circumference compared to that of the inner frame.

11. The sensor enclosure of claim 1 , wherein the cover comprises a domed cover.

12. The sensor enclosure of claim 1 , wherein the cover comprises a truncated cone.

13. The sensor enclosure of claim 1 , wherein a portion of the cover below a top section of the cover comprises a graduated neural filter to reduce an intensity of light received by cameras while maintaining transmittance of light received by a LiDAR sensor.

14. The sensor enclosure of claim 1 , wherein the slewing ring comprises an outer ring and an inner ring; and the gear is coupled to the inner ring.

15. The sensor enclosure of claim 1 , wherein the outer frame comprises mounting points to be secured to a vehicle.

16. The sensor enclosure of claim 1 , wherein the wipers are disposed peripherally around the outer frame.

17. The sensor enclosure of claim 1 , wherein the support anchors are adjustable in height based on a level of vibration.

18. The sensor enclosure of claim 1 , wherein the support anchors are adjustable in height based on an anticipated inclination or declination.

19. The sensor enclosure of claim 1 , wherein the powertrain is disposed to an exterior of the inner frame.

20. The sensor enclosure of claim 1 , wherein the slewing ring comprises a rotating inner ring that is actuated by the powertrain and a stationary outer ring.

Assignees

• Pony Ai Inc

Inventors

• Hu Zhongnan
• Chen Zuoteng
• Deng Nengxiu
• Jin Cheng
• Chen Kai
• Zhang Yubo
• Yu Xiang
• Lou tiancheng
• Peng Jun

Classifications

• B60S1/566 Primary

  including wiping devices (B60S1/563, B60S1/583 take precedence) · CPC title

• B60R11/00

  Arrangements for holding or mounting articles, not otherwise provided for · CPC title

• G01S7/4813

  Housing arrangements · CPC title

• B60S1/0848

  Cleaning devices for cameras on vehicle · CPC title

• G01S2007/52011

  including means to prevent or remove the obstruction · CPC title