Expended tab reinforcement sleeve

Patent metadata

Field	Value
Publication number	US-11559337-B2
Application number	US-201916693733-A
Country	US
Kind code	B2
Filing date	Nov 25, 2019
Priority date	Dec 14, 2018
Publication date	Jan 24, 2023
Grant date	Jan 24, 2023

Abstract

A sleeve can be adapted to reinforce a bone anchor, and can include a body, a lock, and an actuator. The body can include a first sleeve arm and a second sleeve arm, where each can extend longitudinally along opposing sides of a longitudinal bore open at a distal end of the sleeve. The lock can be coupled to the body and releasably securable to a channel of a head of the bone anchor to secure the sleeve to the anchor.

First claim

The invention claimed is:

1. A sleeve adapted to reinforce a bone anchor, the sleeve comprising:
a body including a first sleeve arm and a second sleeve arm extending longitudinally along opposing sides of a longitudinal bore open at a distal end of the sleeve, the first and second sleeve arms separated by first and second sleeve slots, the first and second sleeve slots aligned across the longitudinal bore to receive a connecting member therethrough, the first sleeve arm including a first pocket located at a distal portion of the first sleeve arm and the second sleeve arm including a second pocket located at a distal portion of the second sleeve arm;
a lock coupled to the body and releasably securable to a channel of a head of the bone anchor to secure the sleeve to the bone anchor, the lock movable within the first pocket and the second pocket to releasably engage the channel of the head of the bone anchor, wherein the lock is positioned exterior to and at least partially surrounds the body; and
an actuator connected to the body and operable between a locked and an unlocked position, the actuator including internal threading which is complementary to external threading of the body, the actuator configured to move the lock to engage the channel when the actuator is moved from the unlocked position to the locked position.

2. The sleeve of claim 1 , wherein the longitudinal bore is configured to receive extended tab portions of the head of the bone anchor therein.

3. The sleeve of claim 2 , wherein the first sleeve arm includes a first dovetail slot configured to receive a first extended tab of the bone anchor therein and wherein the second sleeve arm includes a second dovetail slot configured to receive a second extended tab of the bone anchor therein.

4. The sleeve of claim 1 , further comprising:
a first spring hook secured to a distal portion of the first sleeve arm and a second spring hook secured to a distal portion of the second sleeve arm, the lock engageable with the first spring hook and the second spring hook to force the first spring hook and the second spring hook into the channel when the actuator is in the locked position.

5. The sleeve of claim 1 , wherein the lock includes a first lock arm and a second lock arm, and wherein the first sleeve arm includes a first external slot configured to receive the first lock arm therein and wherein the second sleeve arm includes a second external slot configured to receive the second lock arm therein, the first lock arm and the second lock arm translatable within the first external slot and the second external slot, respectively.

6. The sleeve of claim 5 , further comprising:
a first spring hook secured to a distal portion of the first sleeve arm and a second spring hook secured to a distal portion of the second sleeve arm;
wherein the first sleeve arm includes a first pocket located at a distal portion of the first sleeve arm and the second sleeve arm includes a second pocket located at a distal portion of the second sleeve arm, the first lock arm movable within the first pocket and the second lock arm movable within the second pocket to respectively engage the first spring hook and the second spring hook to force the first spring hook and the second spring hook into the longitudinal bore to engage the channel of the bone anchor to retain the bone anchor within the longitudinal bore when the actuator is in the locked position; and
wherein the actuator is a knob coupled to a proximal portion of the body, the knob rotatable to translate the first and second lock arms relative to the body.

7. The sleeve of claim 6 , wherein the first spring hook and second spring hook each include a barb extending radially inward to engage the channel of the bone anchor when the actuator is in the locked position.

8. The sleeve of claim 7 , wherein the first spring hook and second spring hook are biased radially outward from the longitudinal bore to provide clearance for insertion of extended tabs of the bone anchor into the sleeve when the actuator is in the unlocked position.

9. The sleeve of claim 6 , wherein the first lock arm and the second lock arm are positioned radially outward of the first spring hook and the second spring hook, respectively, and wherein the first lock arm and second lock arm each include a tapered portion that is tapered radially at a distal portion of each of the first lock arm and the second lock arm.

10. The sleeve of claim 9 , wherein the tapered portion of the first lock arm and the tapered portion of the second lock arm are configured to translate into the corresponding first or second pocket such that, as the first lock arm and the second lock arm translate distally, the first and second pockets deflect each of the first lock arm and second lock arm, respectively, radially inward to contact the first spring hook and the second spring hook, respectively, to force the first spring hook and the second spring hook into the longitudinal bore to engage the channel of the bone anchor to retain the bone anchor within the longitudinal bore.

11. The sleeve of claim 10 , wherein a distal tip of each of the first spring hook and the second spring hook include a tip width that is wider than a width of a first hook channel and a second hook channel which respectively connect to the first pocket and the second pocket, to limit radially outward movement of the first spring hook and the second spring hook, respectively, from the first pocket and the second pocket.

12. The sleeve of claim 6 , wherein each of the first spring hook and the second spring hook include a distal tip tapered radially inward to promote radially inward deflection of each of the first spring hook and the second spring hook through contact between each of the first spring hook and the second spring hook and the first pocket and the second pocket, respectively, as the first spring hook and the second spring hook are moved from an unlocked position to a locked position.

13. The sleeve of claim 6 , wherein the knob is a cap that is threadably couplable to the body and wherein the cap includes a plurality of fingers configured to engage a radially inner portion of the lock to couple the cap to a proximal portion of the lock.

14. The sleeve of claim 6 , wherein the lock includes a proximal bore and the body includes a proximal slot alignable with the proximal bore, each configured to receive a pin therethrough to limit translation of the lock relative to the body.

15. An implant system for securing an anchor to a bone, the implant system comprising:
an anchor comprising:
a head open at a proximal end of the head;
a shank extending distally from the head and configured to engage the bone;
a first extension extending from a first breakaway portion coupling the first extension to the proximal end of the head;
a second extension extending from a second breakaway portion coupling the second extension to the proximal end of the head; and
a channel extending around at least a portion of the head, the channel located distal of the first breakaway portion and the second breakaway portion; and

a sleeve adapted to reinforce the anchor, the sleeve comprising:
a body including a first sleeve arm and a second sleeve arm together extending longitudinally to form a longitudinal bore open at a distal end of the sleeve to receive the head therein, the first and second sleeve arms separated by a first sleeve slot and a second sleeve slot to receive a connecting member therethrough;
a lock coupled to the body and releasably engageable with the channel of the head to secure the sleeve to the anchor, wherein the lock is

Assignees

• Zimmer Biomet Spine Inc

Inventors

• Farmer Heidi
• Parker Jared

Classifications

• A61B2017/00349

  Needle-like instruments having hook or barb-like gripping means, e.g. for grasping suture or tissue (A61B17/06066 takes precedence) · CPC title

• A61B2017/8655

  with special features for locking in the bone · CPC title

• A61B2017/00367

  Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like · CPC title

• A61B17/7001

  Screws or hooks combined with longitudinal elements which do not contact vertebrae (A61B17/7058 takes precedence) · CPC title

• A61B17/7082

  for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws · CPC title