Positive electrode active material for lithium secondary battery, method of preparing the same, and positive electrode for lithium secondary battery and lithium secondary battery which include the positive electrode active material

Patent metadata

Field	Value
Publication number	US-11557763-B2
Application number	US-201916644379-A
Country	US
Kind code	B2
Filing date	Jan 2, 2019
Priority date	Jan 19, 2018
Publication date	Jan 17, 2023
Grant date	Jan 17, 2023

Abstract

A positive electrode active material includes a center portion including a first lithium transition metal oxide with an average composition represented by Formula 1,

Li 1+a1 (Ni b1 Co c1 Mn d1 Al e1 M 1 f1 )O 2   [Formula 1]
wherein, in Formula 1, −0.1≤a1≤0.2, 0.8≤b1<1.0, 0<c1≤0.2, 0<d1≤0.1, 0<e1≤0.05, 0≤f1≤0.05, b1/c1≤25, and b1/d1≥20, and M 1 includes at least one selected from the group consisting of Mg, Ti, Zr, Nb, and W, and a surface portion including a second lithium transition metal oxide with an average composition represented by Formula 2,

Li 1+a2 (Ni b2 Co c2 Mn d2 Al e2 M 1 f2 )O 2   [Formula 2]
wherein, in Formula 2, −0.1≤a2≤0.2, 0.6≤b2≤0.95, 0≤c2≤0.2, 0≤d2≤0.1, 0≤e2≤0.05, 0≤f2≤0.05, b2/c2≤13, and b2/d2≥3, and M 1 includes at least one selected from the group consisting of Mg, Ti, Zr, Nb, and W.

First claim

The invention claimed is:

1. A positive electrode active material comprising:
a center portion including a first lithium transition metal oxide with an average composition represented by Formula 1; and
a surface portion including a second lithium transition metal oxide with an average composition represented by Formula 2:
Li 1+a1 (Ni b1 Co c1 Mn d1 Al e1 M 1 f1 )O 2   [Formula 1]

wherein in Formula 1, −0.1≤a1≤0.2, 0.8≤b1<1.0, 0<c1≤0.2, 0<d1≤0.1, 0<e1≤0.05, 0≤f1≤0.05, b1/c1≤25, and b1/d1≥20, and M 1 comprises at least one selected from the group consisting of magnesium (Mg), titanium (Ti), zirconium (Zr), niobium (Nb), and tungsten (W), and
Li 1+a2 (Ni b2 Co c2 Mn d2 Al e2 M 1 f2 )O 2   [Formula 2]

wherein, in Formula 2, −0.1≤a2≤0.2, 0.6≤b2≤0.95, 0<c2≤0.2, 0<d2≤0.1, 0<e2≤0.05, 0≤f2≤0.05, b2/c2<13, and b2/d2≤3, and M 1 comprises at least one selected from the group consisting of Mg, Ti, Zr, Nb, and W.

2. The positive electrode active material of claim 1 , wherein the positive electrode active material has the center portion, a region corresponding to 50 vol % to 95 vol % of a total volume of a particle from a center of the particle, and the surface portion located on an outer surface of the center portion.

3. The positive electrode active material of claim 1 , further comprising a concentration gradient structure in which a concentration of at least one metallic element included in the positive electrode active material is gradually changed from a center of a particle to a surface of the particle.

4. The positive electrode active material of claim 1 , further comprising a coating layer which is formed on a surface of the positive electrode active material and comprises at least one selected from the group consisting of boron, silicon, tungsten, and niobium.

5. The positive electrode active material of claim 1 , wherein an amount of lithium by-products present on a surface of the positive electrode active material is in a range of 0.2 part by weight to 0.8 part by weight based on 100 parts by weight of the positive electrode active material.

6. The positive electrode active material of claim 1 , wherein an amount of nickel is 60 mol % or more based on a total number of moles of transition metals excluding lithium.

7. The positive electrode active material of claim 1 , wherein a Ni/Co ratio is 5 to 15 throughout the positive electrode active material.

8. The positive electrode active material of claim 1 , wherein a Ni/Mn ratio is 15 to 60 throughout the positive electrode active material.

9. The positive electrode active material of claim 1 , wherein a Ni/Co ratio of the center portion is 5 to 20.

10. The positive electrode active material of claim 1 , wherein a Ni/Mn ratio of the center portion is 30 to 60.

11. Three positive electrode active material of claim 1 , wherein a Ni/Co ratio of the surface portion is 5 or less.

12. The e-positive electrode active material of claim 1 , wherein a Ni/Co ratio of the surface portion is 30 to 50.

13. A positive electrode for a secondary battery, the positive electrode comprising:
a positive electrode collector; and
a positive electrode active material layer formed on the positive electrode collector, wherein the positive electrode active material layer comprises the positive electrode active material of claim 1 .

14. A lithium secondary battery comprising the positive electrode of claim 13 ; a negative electrode; a separator disposed between the positive electrode and the negative electrode; and an electrolyte,
wherein a charge and discharge efficiency is 90% or more when the lithium secondary battery is charged at 4.25 V at 0.1 C to 0.005 C in a constant current (CC)-constant voltage (CV) charge mode at 25° C., and discharged at 0.1 C to 2.5 V, and
the charge and discharge efficiency is 95% or more when the lithium secondary battery is discharged at a CV for 5 hours after the lithium secondary battery is charged at 4.25 V at 0.1 C to 0.005 C in a CC-CV charge mode at 25° C., and discharged at a CC of 0.1 C to 2.5 V.

15. A method of preparing a positive electrode active material, comprising:
preparing a positive electrode active material precursor which includes nickel, cobalt, manganese, and aluminum, but has different compositions of a center portion and a surface portion; and
mixing the positive electrode active material precursor and a lithium source and sintering the mixture to form a lithium transition metal oxide,
wherein the lithium transition metal oxide comprises a center portion with an average composition represented by Formula 1, and a surface portion with an average composition represented by Formula 2:
Li 1+a1 (Ni b1 Co c1 Mn d1 Al e1 M 1 f1 )O 2   [Formula 1]

wherein in Formula 1, −0.1≤a1≤0.2, 0.8≤b1<1.0, 0<c1≤0.2, 0<d1≤0.1, 0<e1≤0.05, 0≤f1≤0.05, b1/c1≤25, and b1/d1≥20, and M 1 comprises at least one selected from the group consisting of magnesium (Mg), titanium (Ti), zirconium (Zr), niobium (Nb), and tungsten (W), and
Li 1+a2 (Ni b2 Co c2 Mn d2 Al e2 M 1 f2 )O 2   [Formula 2]

wherein, in Formula 2, −0.1≤a2≤0.2, 0.6≤b2≤0.95, 0<c2≤0.2, 0<d2≤0.1, 0<e2≤0.05, 0≤f2≤0.05, b2/c2<13, and b2/d2≤3, and M 1 comprises at least one selected from the group consisting of Mg, Ti, Zr, Nb, and W.

16. The method of claim 15 , further comprising, after washing the lithium transition metal oxide with a solution with a pH of 9 to 11 at a temperature of −10° C. to 15° C., drying the washed lithium transition metal oxide in an inert atmosphere, and performing a heat treatment in an oxygen atmosphere at 500° C. to 750° C.

17. The method of claim 15 , wherein the positive electrode active material precursor has a center portion with an average composition represented by Formula 3, and a surface portion with an average composition represented by Formula 4:
Ni b3 Co c3 Mn d3 Al e3 M 1 f3 (OH 2 )  [Formula 3]

wherein, in Formula 3, 0.8≤b3 <1.0, 0≤c3≤0.2, 0≤d3≤0.1, 0≤e3≤0.05, and 0<f3<0.05, and M 1 is at least one selected from the group consisting of Mg, Ti, Zr, Nb, and W and,
Ni b4 CO c4 Mn d4 Al e4 M 1 f4 (OH 2 )  [Formula 4]

wherein, in Formula 4, 0.6≤b4≤0.95, 0≤c4≤0.2, 0≤d4≤0.1, 0≤e4≤0.05, and 0≤f4≤0.05, and M 1 is at least one selected from the group consisting of Mg, Ti, Zr, Nb, and W.

Assignees

• Lg Chemical Ltd
• Lg Energy Solution Ltd

Inventors

• Park Byung Chun
• Kim Ji Hye
• Han Jung Min
• Jung Wang Mo

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• C01P2006/80

  Compositional purity · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title