Gas sensor element and gas sensor

Patent metadata

Field	Value
Publication number	US-11555463-B2
Application number	US-202016786135-A
Country	US
Kind code	B2
Filing date	Feb 10, 2020
Priority date	Aug 22, 2017
Publication date	Jan 17, 2023
Grant date	Jan 17, 2023

Abstract

A gas sensor element comprising a long plate-like element body and a porous protective layer protecting a surface of the element body, wherein the element body has a gas detection part at an end thereof on one end face side in a longitudinal direction, and the protective layer includes an end face part covering the one end face in laminate, side face parts covering side faces connected to the one end face in laminate, and corner parts where two adjacent ones of the end face part and the side face parts meet. An outer surface of one or more of the end face part and the side face parts has a concave shape that is smoothly continuous with the corner parts and configured such that a layer thickness increases toward the corner parts.

First claim

What is claimed is:

1. A gas sensor element comprising a long plate-like element body and a porous protective layer protecting a surface of the element body, wherein
the element body has a gas detection part at an end thereof on one end face side in a longitudinal direction, and
the protective layer includes an end face part covering the one end face in laminate, side face parts covering side faces connected to the one end face in laminate, and corner parts where two adjacent ones of the end face part and the side face parts meet, and an outer surface of at least the end face part of the protective layer has a concave shape that is smoothly continuous with the corner parts and a layer thickness of at least the end face part of the protective layer increases toward the corner parts from a center of the one end face part of the protective layer in the longitudinal direction.

2. The gas sensor element according to claim 1 , wherein the outer surface of the protective layer has a concave shape that is smoothly continuous with the corner parts at each of the end face part and the side face parts.

3. The gas sensor element according to claim 1 , wherein the outer surface has a concave shape having a smooth curved surface.

4. The gas sensor element according to claim 1 , wherein, in a cross section in the longitudinal direction or in a direction orthogonal to the longitudinal direction, the outer surface has a contour line including a smoothly continuous curved line.

5. The gas sensor element according to claim 4 , wherein the outer surface is configured such that a curvature radius at a minimum rounded portion of the contour line is equal to or larger than 0.4 mm.

6. The gas sensor element according to claim 1 , wherein the outer surface has a concave shape having a plurality of inclined faces that are smoothly continuous with each other.

7. The gas sensor element according to claim 1 , wherein, in a cross section in the longitudinal direction or in a direction orthogonal to the longitudinal direction, the outer surface has a contour line including a combination of a plurality of straight line segments that are continuous with each other.

8. The gas sensor element according to claim 7 , wherein the outer surface is configured such that a bend part formed in the contour line has a minimum angle of 150° or larger.

9. A gas sensor comprising the gas sensor element according to claim 1 to detect a specific gas component in a gas to be measured, the gas sensor further comprising
a cylindrical housing supporting an outer periphery of the gas sensor element, and a cover body attached to one end of the cylindrical housing, wherein an end of the gas sensor element at which the protective layer is provided is housed in the cover body, and the measured gas is introduced into the cover body through a through hole provided in the cover body.

10. The gas sensor element according to claim 1 , wherein
the outer surface of each of the end face part and the side face parts of the protective layer covering each face of the element body is formed into a concave shape that is smoothly continuous with the corner parts.

11. The gas sensor element according to claim 10 , wherein
an entire face of the outer surface of each of the end face part and the side face parts of the protective layer is a smooth curved surface connected to the corner parts.

12. The gas sensor element according to claim 1 , wherein the outer surface of at least the end face part of the protective layer being concave inward toward the one end face side of the gas detection part in the longitudinal direction.

Assignees

• Denso Corp

Inventors

• Imada Shota
• Mouri Tomotaka
• Takeuchi Toru

Classifications

• G01N27/409

  Oxygen concentration cells · CPC title

• F02D41/1494

  Control of sensor heater · CPC title

• G01N27/41

  Oxygen pumping cells · CPC title

• F02D41/1454 Primary

  the characteristics being an oxygen content or concentration or the air-fuel ratio · CPC title

• G01N33/006 Primary

  Avoiding interference of water vapour with the gas to be measured · CPC title