Exhaust gas treatment by thermal diffusion

Patent metadata

Field	Value
Publication number	US-11555434-B1
Application number	US-202117499549-A
Country	US
Kind code	B1
Filing date	Oct 12, 2021
Priority date	Oct 12, 2021
Publication date	Jan 17, 2023
Grant date	Jan 17, 2023

Abstract

A thermal diffusion unit is fluidly connected to a combustion engine via a flue line. The thermal diffusion unit has a plurality of plates assembled in a parallel configuration, including a pair of heating plates having a heating fluid gap extending therebetween and a pair of cooling plates having a cooling fluid gap extending therebetween. A diffusion sheet is positioned between the pair of heating plates and the pair of cooling plates, such that the diffusion sheet interfaces on a first side with one of the heating plates and interfaces on an opposite side with one of the cooling plates. The diffusion sheet includes a plurality of interconnected thermal diffusion cells arranged in a repeating pattern, at least one heated passage fluidly connecting adjacent thermal diffusion cells, and at least one cooled passage fluidly connecting adjacent thermal diffusion cells.

First claim

What is claimed:

1. A system, comprising:
a combustion engine; and
a thermal diffusion unit fluidly connected to the combustion engine via a flue line, the thermal diffusion unit comprising:
a plurality of plates assembled in a parallel configuration, the plurality of plates comprising:
a pair of heating plates having a heating fluid gap extending between the pair of heating plates; and
a pair of cooling plates having a cooling fluid gap extending between the pair of cooling plates;

a diffusion sheet positioned between the pair of heating plates and the pair of cooling plates, wherein the diffusion sheet interfaces on a first side with one of the heating plates and interfaces on an opposite side with one of the cooling plates, and wherein the diffusion sheet comprises:
a plurality of interconnected thermal diffusion cells arranged in a repeating pattern, wherein the thermal diffusion cells are defined by a plurality of shared walls;
at least one heated passage fluidly connecting adjacent thermal diffusion cells; and
at least one cooled passage fluidly connecting adjacent thermal diffusion cells.

2. The system of claim 1 , wherein the thermal diffusion unit further comprises:
a heating fluid inlet channel extending through a first end of the assembled plates;
a heating fluid outlet channel extending through a second end of the assembled plates, wherein the heating fluid outlet channel is in fluid communication with the heating fluid inlet channel via the heating fluid gap;
a cooling fluid inlet channel extending through the first end of the assembled plates; and
a cooling fluid outlet channel extending through the second end of the assembled plates, wherein the cooling fluid outlet channel is in fluid communication with the cooling fluid inlet channel via the cooling fluid gap.

3. The system of claim 1 , wherein the thermal diffusion unit further comprises:
additional pairs of heating plates;
additional pairs of cooling plates alternatingly positioned between the pairs of heating plates; and
additional diffusion sheets alternatingly positioned between the pairs of heating plates and the pairs of cooling plates.

4. The system of claim 3 , wherein an outlet end of a first of the diffusion sheets is fluidly connected to an inlet end of a second of the diffusion sheets.

5. The system of claim 1 , wherein the repeating pattern of the thermal diffusion cells comprises multiple rows of thermal diffusion cells that are offset from each other, such that the heated passage of a first thermal diffusion cell in a first row fluidly connects a second thermal diffusion cell in a second row, and the cooled passage of the first thermal diffusion cell fluidly connects a third thermal diffusion cell in the second row.

6. The system of claim 1 , further comprising a fluid diverter connected at an outlet end of the diffusion sheet, wherein the fluid diverter comprises:
a first flow path fluidly connected to the heated passages of the thermal diffusion cells at the outlet end of the diffusion sheet; and
a second flow path fluidly connected to the cooled passages of the thermal diffusion cells at the outlet end of the diffusion sheet.

7. A system, comprising:
a combustion engine; and
a thermal diffusion unit fluidly connected to the combustion engine via a flue line, the thermal diffusion unit comprising:
a heating wall;
a cooling wall;
a plurality of thermal diffusion cells defined between the heating wall and the cooling wall;
multiple heated passages formed through and fluidly connecting a first set of the thermal diffusion cells, wherein the heated passages are adjacent the heating wall; and
multiple cooled passages formed through and fluidly connecting a second set of the thermal diffusion cells, wherein the cooled passages are adjacent the cooling wall;
wherein at least one of the thermal diffusion cells in the first set is the same as at least one of the thermal diffusion cells in the second set; and
wherein at least one of the thermal diffusion cells in the first set is separate from at least one of the thermal diffusion cells in the second set, such that a heated fluid flowing through the first set of thermal diffusion cells is separated from a cooled fluid flowing through the second set of thermal diffusion cells.

8. The system of claim 7 , wherein the thermal diffusion unit further comprises:
a second heating wall positioned parallel to and spaced apart from the heating wall, wherein a heating fluid gap is formed between the heating walls;
a second cooling wall positioned parallel to and spaced apart from the cooling wall, wherein a cooling fluid gap is formed between the cooling walls.

9. The system of claim 8 , further comprising a heating fluid line fluidly connected between a heating fluid source and the heating fluid gap, wherein a portion of the heating fluid line is adjacent to a portion of the flue line.

10. The system of claim 8 , further comprising a cooling fluid line fluidly connected between a cooling fluid source and the cooling fluid gap.

11. The system of claim 7 , wherein a first heated passage of a first thermal diffusion cell fluidly connects to a second thermal diffusion cell, and a first cooled passage of the first thermal diffusion cell fluidly connects to a third thermal diffusion cell.

12. The system of claim 7 , further comprising at least one exhaust gas treatment system provided along the flue line.

13. The system of claim 7 , further comprising a fluid diverter connected at an outlet end of the thermal diffusion unit, wherein the fluid diverter comprises:
a first flow path fluidly connected to the heated passages of the thermal diffusion cells; and
a second flow path fluidly connected to the cooled passages of the thermal diffusion cells.

14. A method of reducing carbon from a combustion exhaust gas, the method comprising:
thermally diffusing the combustion exhaust gas into a carbon rich gas and a carbon poor gas, wherein thermally diffusing comprises:
heating a heating plate interfacing a first side of a diffusion sheet in a thermal diffusion unit;
cooling a cooling plate interfacing an opposite side of the diffusion sheet;
directing the combustion exhaust gas through the diffusion sheet, wherein the diffusion sheet comprises multiple thermal diffusion cells that are fluidly connected via a plurality of heated passages formed adjacent to the interfacing heating plate and via a plurality of cooled passaged formed adjacent to the interfacing cooling plate:
wherein one of the carbon rich gas or the carbon poor gas of the combustion exhaust gas flows through the heated passages, and the other of the carbon rich gas or the carbon poor gas flows through the cooled passages;

directing the carbon rich gas from an outlet of the diffusion sheet through a first flowline; and
directing the carbon poor gas from the outlet of the diffusion sheet through a second flowline.

15. The method of claim 14 , wherein the heated passages in the thermal diffusion cells fluidly connect to different thermal diffusion cells than the cooled passages.

16. The method of claim 14 , further comprising directing the carbon rich gas and the carbon poor gas to a second diffusion sheet.

17. The method of claim 14 , further comprising altering a flow rate of the combustion exhaust gas through the diffusion sheet to adjust a diffused concentration of the carbon rich gas and the carbon poor gas.

18. The method of claim 14 , wherein the carbon rich gas comprises carbon dioxide, the method further comprising compressing and

Assignees

• Saudi Arabian Oil Co

Inventors

• Khaled Fethi
• Kalamaras Christos

Classifications

• B01D53/22

  by diffusion (manufacturing semi-permeable membranes B01D67/00; form, structure or properties of semi-permeable membranes B01D69/00; material for semi-permeable membranes B01D71/00) · CPC title

• F01N3/26 Primary

  Construction of thermal reactors · CPC title

• F28F3/027

  with openings, e.g. louvered corrugated fins; Assemblies of corrugated strips · CPC title

• B01D2258/00

  Sources of waste gases · CPC title

• F01N3/0205

  using heat exchangers · CPC title