Internally damped crossbar assembly having wire rope isolator

Patent metadata

Field	Value
Publication number	US-11554725-B2
Application number	US-201916721754-A
Country	US
Kind code	B2
Filing date	Dec 19, 2019
Priority date	Dec 19, 2019
Publication date	Jan 17, 2023
Grant date	Jan 17, 2023

Abstract

A crossbar assembly for facilitating isolation of a sensor assembly from vibration comprises an outer crossbar segment, an inner crossbar segment, and an isolator. The outer crossbar segment comprises a payload mount interface and an outer isolator interface operable to mount to an isolator. The inner crossbar segment comprises a structure interface and an inner isolator interface operable to mount to the isolator. The isolator can be supported by the outer and inner crossbar segments. The isolator comprises a first wire rope assembly comprising wire ropes extending longitudinally from the outer crossbar segment to the inner crossbar segment, and a second wire rope assembly comprising a wire rope extending circumferentially between the outer and inner crossbar segments. The isolator operates to partially decouple the outer crossbar segment from the inner crossbar segment and dampen vibrations propagating between the outer and inner crossbar segments.

First claim

What is claimed is:

1. A crossbar system facilitating isolation of a sensor assembly from external vibrations of a structure, the crossbar system comprising:
a first crossbar assembly comprising a first structure interface operable to mount to a structure, a first payload mount interface operable to couple to a payload mount, and a first isolator between the first structure interface and the first payload mount interface, the first isolator comprising a first wire rope assembly having at least two wire ropes extending longitudinally and a second wire rope assembly having at least one wire rope extending circumferentially, the first and second wire rope assemblies operable to partially decouple the first structure interface and the first payload mount interface and dampen vibrations propagating through the first crossbar assembly;
a second crossbar assembly comprising a second structure interface operable to mount to the structure, a second payload mount interface operable to couple to the payload mount, and a second isolator between the second structure interface and the second payload mount interface, the second isolator comprising a third wire rope assembly having at least two wire ropes extending longitudinally and a fourth wire rope assembly comprising at least one wire rope extending circumferentially, the third and fourth wire rope assemblies operable to partially decouple the first structure interface and the second payload mount interface and dampen vibrations propagating through the second crossbar assembly; and
a payload mount coupled to the first payload mount interface and the second payload mount interface, the payload mount operable to mount a sensor assembly.

2. The crossbar system of claim 1 , wherein the first crossbar assembly further comprises a first outer crossbar segment coupled to the first structure interface and the first isolator, and a first inner crossbar segment coupled to the first payload mount interface and the first isolator, and wherein the second crossbar assembly further comprises a second outer crossbar segment coupled to the second structure interface and the second isolator, and a second inner crossbar segment coupled to the second payload mount interface and the second isolator.

3. The crossbar system of claim 2 , wherein each wire rope of the at least two wire ropes of the first wire rope assembly is coupled to the first outer crossbar segment at a first end of each respective wire rope at an angle offset from a central axis of the first outer crossbar segment and to the inner crossbar segment at a second end of each respective wire rope at an angle offset from a central axis of the first inner crossbar segment.

4. The crossbar system of claim 2 , wherein the second wire rope assembly comprises an inner crossbar appendage and an outer crossbar appendage, wherein the at least one wire rope of the second wire rope assembly is coupled to the inner crossbar appendage and the outer crossbar appendage.

5. The crossbar system of claim 4 , further comprising a first clamping plate operable to clamp the at least one wire rope of the second wire rope assembly between the first clamping plate and the inner crossbar appendage and a second clamping plate operable to clamp the at least one wire rope of the second wire rope assembly between the second clamping plate and the outer crossbar appendage.

6. The crossbar system of claim 4 , further comprising a first conical clamp and a second conical clamp, wherein the first conical clamp secures the at least two wire ropes of the first wire rope assembly to the inner crossbar segment and the second conical clamp secures the at least two wire ropes of the first wire rope assembly to the outer crossbar segment.

7. A crossbar assembly for facilitating isolation of a sensor assembly from external vibration of a payload system mount on a vehicle, the crossbar assembly comprising:
an outer crossbar segment comprising a payload mount interface operable to mount to a payload mount, and an outer isolator interface operable to mount to an isolator;
an inner crossbar segment moveable relative to the outer crossbar segment in multiple degrees of freedom, the inner crossbar segment comprising a structure interface operable to mount to a structure, and an inner isolator interface operable to mount to the isolator; and
an isolator supported by the outer and inner crossbar segments, the isolator comprising a first wire rope assembly comprising at least two wire ropes extending longitudinally from the outer crossbar segment to the inner crossbar segment, and a second wire rope assembly comprising at least one wire rope extending circumferentially between the outer crossbar segment and the inner crossbar segment,
wherein the isolator operates to partially decouple the outer crossbar segment from the inner crossbar segment and dampen vibrations propagating between the outer and inner crossbar segments.

8. The crossbar assembly of claim 7 , wherein the outer isolator interface comprises a first clamp operable to secure the at least two wire ropes of the first wire rope assembly to the outer isolator interface, at least one appendage extending longitudinally from the outer crossbar segment, and at least one clamp operable to secure the at least one wire rope of the second wire rope assembly to the at least one appendage.

9. The crossbar assembly of claim 7 , wherein the inner isolator interface comprises a first clamp operable to secure the at least two wire ropes of the first wire rope assembly to the outer isolator interface, at least one appendage extending longitudinally from the inner isolator interface, and at least one clamp operable to secure the at least one wire rope of the second wire rope assembly to the at least one appendage.

10. The crossbar assembly of claim 7 , wherein each wire rope of the at least two wire ropes of the first wire rope assembly is coupled to the outer crossbar segment at a first end of each respective wire rope at an angle offset from a central axis of the first outer crossbar segment and to the inner crossbar segment at a second end of each respective wire rope at an angle offset from a central axis of the first inner crossbar segment.

11. The crossbar assembly of claim 7 , wherein each wire rope of the first wire rope assembly has an outer diameter greater than each wire rope of the second wire rope assembly.

12. The crossbar assembly of claim 7 , wherein the inner isolator interface comprises a first plurality of appendages extending longitudinally from the inner isolator interface and the outer isolator interface comprises a second plurality of appendage extending longitudinally from the outer isolator interface, wherein each appendage of the first plurality of appendages is located between two appendages of the second plurality of appendages.

13. The crossbar assembly of claim 12 , wherein each wire rope of the second wire rope assembly is helically wound around the first and second plurality of appendages about a central longitudinal axis of the crossbar assembly.

14. The crossbar assembly of claim 7 , wherein the at least two wire ropes of the first wire rope assembly are symmetrically arranged about a central longitudinal axis of the crossbar assembly.

15. A payload system mount comprising:
a base structure;
a support structure rotatably coupled to the base structure;
a crossbar system supported by the support structure, the crossbar system comprising:
a first crossbar assembly comprising a first structure interface coupled to the support structure, a first payload mount interface operable to couple to a payload mount, and a first is

Assignees

• Raytheon Co

Inventors

• Miller Kirk A

Classifications

• F16F13/00

  Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs (F16F5/00, {F16F6/00, F16F9/003} take precedence) · CPC title

• G01D11/10

  Elements for damping the movement of parts · CPC title

• B60R2011/0084

  with adjustment by linear movement in their operational position · CPC title

• B60R2011/0085

  with adjustment by rotation in their operational position · CPC title

• G03B17/561

  Support related camera accessories · CPC title