Bead packing in microfluidic channels
US-2019151846-A1 · May 23, 2019 · US
US11554354B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11554354-B2 |
| Application number | US-202117467041-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 3, 2021 |
| Priority date | Nov 8, 2020 |
| Publication date | Jan 17, 2023 |
| Grant date | Jan 17, 2023 |
A practical reading order for non-experts. Skip the full description unless you need deep technical detail.
What the patent document calls the invention.
A short plain-language summary of the technical disclosure.
Who owns or filed the patent and who is credited as inventor.
Filing, priority, publication, and grant dates set the timeline.
The legal scope of protection — read this for what is actually claimed.
Technology tags used to group this patent with similar filings.
Prior art links and similar publications in this corpus.
Official abstract text for this publication.
A micro-reaction system and a method for preparing 2-methyl-4-amino-5-aminomethyl pyrimidine. A Raney nickel catalyst is modified with formalin, and the modified Raney nickel catalyst is filled into a micro-channel reactor of the micro-reaction system. A substrate solution containing 2-methyl-4-amino-5-cyanopyrimidine and a base and hydrogen are transported to the micro-mixer and the micro-channel reactor in sequence for continuous catalytic hydrogenation to obtain 2-methyl-4-amino-5-aminomethyl pyrimidine.
Opening claim text (preview).
What is claimed is: 1. A method for preparing 2-methyl-4-amino-5-aminomethyl pyrimidine using a micro-reaction system, the micro-reaction system comprising a micro-mixer and a micro-channel reactor communicated in sequence; and the method comprising: (1) modifying a Raney nickel catalyst with formalin to obtain a modified Raney nickel catalyst; and filling the micro-channel reactor with the modified Raney nickel catalyst; (2) transporting a substrate solution containing 2-methyl-4-amino-5-cyanopyrimidine and a base and hydrogen to the micro-mixer followed by mixing; allowing the reaction mixture flowing out of the micro-mixer to enter the micro-channel reactor; and subjecting the reaction mixture to catalytic hydrogenation; and (3) collecting the reaction mixture flowing out of the micro-reaction system; and subjecting the reaction mixture to separation and purification to obtain a target product 2-methyl-4-amino-5-aminomethyl pyrimidine; wherein the 2-methyl-4-amino-5-aminomethyl pyrimidine is shown in formula (I), and the 2-methyl-4-amino-5-cyanopyrimidine is shown in formula (II); and the catalytic hydrogenation is shown in the following reaction scheme: 2. The method of claim 1 , wherein the step (1) comprises: (a) dispersing the Raney nickel catalyst in a liquid dispersion medium; adding a formalin solution, where the formalin solution is 0.5-30% by weight of the Raney nickel catalyst; and stirring the reaction mixture at 10-75° C. for 10 min-3 h in an inert gas; and (b) filtering the reaction mixture to collect a filter residue; washing the filter residue with deionized water several times to obtain the modified Raney nickel catalyst; and storing the modified Raney nickel catalyst in water; wherein a particle size of the Raney nickel catalyst is equal to or larger than 20 mesh; a weight ratio of the Raney nickel catalyst to the liquid dispersion medium is (0.1-0.65):1; the liquid dispersion medium is water, an organic solvent or a mixture thereof; the organic solvent is a C1-C4 alkanol selected from the group consisting of methanol, ethanol, ethylene glycol, 1-propanol, 2-propanol, 1,2-propanediol, 1,3-propanediol, 1-butanol and a combination thereof; the liquid dispersion medium is a mixture of water and one organic solvent, such as a mixture of water and methanol and a mixture of water and ethanol, or a mixture of two or more organic solvents, such as a mixture of ethanol and ethylene glycol; and the inert gas is selected from the group consisting of nitrogen, argon, helium and neon. 3. The method of claim 1 , wherein in step (2), the substrate solution is prepared by dissolving 2-methyl-4-amino-5-cyanopyrimidine and the base in methanol; the base is an inorganic base or an organic base; wherein the inorganic base is ammonia water or hydrazine hydrate; and the organic base is selected from the group consisting of methylamine, urea, ethylamine, ethanolamine, ethylenediamine, dimethylamine, trimethylamine, triethylamine, propylamine, isopropylamine, 1,3-propanediamine, 1,2-propanediamine, tripropylamine, triethanolamine, butylamine, isobutylamine, tert-butylamine, tributylamine, hexylamine, octylamine, aniline, benzylamine, cyclohexylamine and pyridine. 4. The method of claim 3 , wherein in the substrate solution, a molar ratio of 2-methyl-4-amino-5-cyanopyrimidine to the base is 1:(1-10). 5. The method of claim 1 , wherein in step (2), a temperature in the micro-mixer is controlled to 5-120° C.; a temperature in the micro-channel reactor is controlled to 20-150° C. 6. The method of claim 1 , wherein in step (2), flow rates of the substrate solution and hydrogen gas are adjusted such that a molar ratio of 2-methyl-4-amino-5-cyanopyrimidine to hydrogen gas in the micro-mixer is 1:(0.95-4); and a residence time of the reaction mixture in the micro-channel reactor is 0.1-15 min. 7. The method of claim 1 , wherein the micro-mixer is a static mixer, a T-type micro-mixer, a Y-type micro-mixer, a coaxial flow micro-mixer or a flow-focusing micro-mixer. 8. The method of claim 1 , wherein the micro-channel reactor is a tubular micro-channel reactor or a plate-type micro-channel reactor; an inner diameter of the tubular micro-channel reactor is 100 μm-50 mm; or a hydraulic diameter of a reaction fluid channel of the plate-type micro-channel reactor is 100 μm-50 mm. 9. The method of claim 1 , wherein the micro-reaction system further comprises a feed pump, a gas mass flow meter equipped with a flow controller, a condenser, a gas-liquid separator, and a back pressure valve; one inlet of the micro-mixer is connected to the gas mass flow meter, and the other inlet of the micro-mixer is connected to the feed pump; an outlet of the micro-mixer is connected to an inlet of the micro-channel reactor, and an outlet of the micro-channel reactor is connected to an inlet of the condenser; a top of the gas-liquid separator is provided with a first port, a second port and a third port; an outlet of the condenser is connected to the first port; the second port is configured introduce nitrogen to provide a pressure in the gas-liquid separator; a pressure of the nitrogen is 0.1-4.5 MPa; the third port is connected to the back pressure valve; a back pressure of the back pressure valve is 0.1-4 MPa; and a pressure of the nitrogen is 0.2-0.5 MPa larger than a back pressure value set by the back pressure valve. 10. A micro-reaction system for preparing 2-methyl-4-amino-5-aminomethyl pyrimidine, comprising: a feed pump; a gas mass flow meter equipped with a flow controller; a micro-mixer; a micro-channel reactor; a condenser; a gas-liquid separator; and a back pressure valve; wherein the micro-mixer is provided with two inlets; one inlet of the micro-mixer is connected to the gas mass flow meter, and the other inlet of the micro-mixer is connected to the feed pump; an outlet of the micro-mixer is connected to an inlet of the micro-channel reactor, and an outlet of the micro-channel reactor is connected to an inlet of the condenser; a top of the gas-liquid separator is provided with a first port, a second port and a third port; an outlet of the condenser is connected to the first port; the second port is configured to introduce nitrogen to provide a pressure in the gas-liquid separator; a pressure of the nitrogen is 0.1-4.5 MPa; the back pressure valve is connected to the third port, and a back pressure of the back pressure valve is 0.1-4 MPa; and a pressure of the nitrogen is 0.2-0.5 MPa larger than a back pressure value set by the back pressure valve; the micro-channel reactor is filled with a formalin-modified Raney nickel catalyst; the feed pump and the gas mass flow meter are configured to transport a substrate solution containing 2-methyl-4-amino-5-cyanopyrimidine and hydrogen to the micro-mixer, respectively; the micro-mixer is configured for mixing the substrate solution with hydrogen obtain a reaction mixture; the reaction mixture flowing out of the micro-mixer enters into the micro-channel reactor and undergoes a catalytic hydrogenation; after flowing out of the micro-channel reactor, the reaction mixture is condensed in the condenser, and then enters the gas-liquid separator, a waste gas generated in the gas-liquid separator is discharged through the third port and the back pressure valve; and the reaction mixture is discharged through an outlet provided at a bottom of the gas-liquid separator, collected and subjected to separation and purification to obtain a target product 2-methyl-4-amino-5-aminomethyl pyrimidine; wherein the 2-methyl-4-amino-5-aminomethyl pyrimidine is shown in formula (I):
Microreactors, e.g. miniaturised or microfabricated reactors (laboratory containers with capillary fluid transport in microfabricated channels or chambers B01L3/5027) · CPC title
Nickel · CPC title
Mixing · CPC title
Pressure · CPC title
Residence time · CPC title
Related publications grouped by family.
Answers are generated from the same data shown on this page.