Electrode sheet for all-solid state secondary battery, all-solid state secondary battery, method of manufacturing electrode sheet for all-solid state secondary battery, and method of manufacturing all-solid state secondary battery

Patent metadata

Field	Value
Publication number	US-11552330-B2
Application number	US-202016842771-A
Country	US
Kind code	B2
Filing date	Apr 8, 2020
Priority date	Oct 12, 2017
Publication date	Jan 10, 2023
Grant date	Jan 10, 2023

Abstract

Provided are an electrode sheet for an all-solid state secondary battery, an all-solid state secondary battery, a method of manufacturing an electrode sheet for an all-solid state secondary battery, and a method of manufacturing an all-solid state secondary battery. The electrode sheet for an all-solid state secondary battery includes a current collector, a primer layer, and an electrode active material layer in this order,in which the primer layer includes a binder (A),the electrode active material layer includes an inorganic solid electrolyte (B), an active material (C), and binder particles (D) having an average particle size of 1 nm to 10 μm and further includes the binder (A) on at least an adhesive interface side with the primer layer, anda crosslinked structure is not formed between the binder (A) and the inorganic solid electrolyte (B).

First claim

What is claimed is:

1. An electrode sheet for an all-solid state secondary battery, the electrode sheet comprising a current collector, a primer layer, and an electrode active material layer in this order,
wherein the primer layer includes a binder (A 1 ),
the electrode active material layer includes an inorganic solid electrolyte (B) having ion conductivity of a metal belonging to Group 1 or Group 2 in the periodic table, an active material (C), and binder particles (D) having an average particle size of 1 nm to 10 μm and further includes a binder (A 2 ) on at least an adhesive interface side with the primer layer, the binder (A 1 ) and the binder (A 2 ) are made of a same material, and
a crosslinked structure is not formed between the binder (A 2 ) and the inorganic solid electrolyte (B), wherein
a Bet mass % is a ratio of a content of the binder (A 2 ) in an electrode active material layer ET to a total content of the binder (A 2 ) and the binder particles (D) in the electrode active material layer ET, a Bes mass % is a ratio of a content of the binder (A 2 ) in an electrode active material layer ES to a total content of the binder (A 2 ) and the binder particles (D) in the electrode active material layer ES, and (Bet mass %/Bes mass %)>1,
wherein the electrode active material layer is equally divided into ten sub layers in a thickness direction and the ten sub layers are represented by a to j layers, respectively, in order from a sub layer in contact with the primer layer, the electrode active material layer ET represents the a layer and the electrode active material layer ES represents a layer including the b to j layers.

2. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein a content of the binder (A 2 ) decreases from a side of the electrode active material layer facing the current collector toward a side of the electrode active material layer opposite to the current collector.

3. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein a Log P value of a dispersion medium that disperses the binder particles (D) and a Log P value of a solvent that dissolves the binder (A 2 ) are 0.5 or higher.

4. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the binder particles (D) are polyamide particles, polyimide particles, polyurea particles, fluorine-containing resin particles, hydrocarbon resin particles, urethane resin particles, or acrylic resin particles.

5. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein a compound forming the binder (A 1 ) and the binder (A 2 ) is different from a compound forming the binder particles (D).

6. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the binder (A 1 ) and the binder (A 2 ) are respectively a hydrocarbon resin.

7. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the binder particles (D) have at least one in the following group of functional groups,
<Group of Functional Groups>
an acidic functional group, a basic functional group, a hydroxy group, a cyano group, an alkoxysilyl group, an aryl group, a heteroaryl group, and a hydrocarbon ring group in which three or more rings are fused.

8. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the inorganic solid electrolyte (B) is a sulfide-based inorganic solid electrolyte.

9. The electrode sheet for an all-solid state secondary battery according to claim 1 ,
wherein the electrode active material layer is peeled off from the current collector, a peel strength is 60 N/m or higher.

10. An all-solid state secondary battery comprising:
the electrode sheet for an all-solid state secondary battery according to claim 1 .

11. A method of manufacturing the electrode sheet for an all-solid state secondary battery according to claim 1 , the method comprising:
a step of forming the primer layer on the current collector and forming the electrode active material layer on the primer layer,
wherein by transferring a part of the binder (A 1 ) in the primer layer to the electrode active material layer in the step, the electrode active material layer includes the binder (A 2 ) on at least an adhesive interface side with the primer layer.

12. A method of manufacturing an all-solid state secondary battery, the method comprising:
obtaining an electrode sheet for an all-solid state secondary battery using the method according to claim 11 and manufacturing an all-solid state secondary battery using the electrode sheet for an all-solid state secondary battery.

Assignees

• Fujifilm Corp

Inventors

• Mochizuki Hiroaki
• Makino Masaomi
• Mimura Tomonori

Classifications

• H01M4/139

  Processes of manufacture · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M2300/0068

  inorganic · CPC title

• H01M4/0404

  by coating on electrode collectors · CPC title

• H01M10/0562 Primary

  Solid materials · CPC title