Electrochemical device

Patent metadata

Field	Value
Publication number	US-11552309-B2
Application number	US-201615272963-A
Country	US
Kind code	B2
Filing date	Sep 22, 2016
Priority date	Mar 24, 2014
Publication date	Jan 10, 2023
Grant date	Jan 10, 2023

Abstract

An electrochemical device comprises a stack consisting of a plurality of electrochemical units which succeed one another along a stack direction and which each include a membrane electrode arrangement, a bipolar plate and at least one sealing element, at least one medium channel which extends along the stack direction, a flow field through which a medium can flow from the medium channel to another medium channel, and a connection channel through which the flow field and the medium channel are in fluid connection with one another, wherein the sealing arrangement includes a connection channel region in which the sealing arrangement crosses the connection channel, and at least one neighboring region which is located in front of or behind the connection channel region in the longitudinal direction of the sealing arrangement, wherein the sealing arrangement has a lower average height in the connection channel region than in the neighboring region.

First claim

The invention claimed is:

1. An electrochemical device, comprising
a stack consisting of a plurality of electrochemical units which succeed one another along a stack direction and which each comprise an electrochemically active membrane electrode arrangement, a bipolar plate and a sealing assembly comprising at least one sealing element, each of the at least one sealing element in each case being formed of an elastomeric material,
at least one medium channel which extends along the stack direction through a plurality of the electrochemical units,
at least one flow field through which a medium can flow out of the medium channel transversely with respect to the stack direction from the medium channel to another medium channel, and
at least one connection channel through which the flow field and the medium channel are in fluid connection with one another,
wherein the at least one connection channel comprises a connecting chamber,
wherein the sealing assembly extends along a longitudinal direction of the sealing assembly which is substantially parallel to an edge of the medium channel and perpendicular to the stack direction and which is a circumferential direction along which the at least one sealing element of the sealing assembly surrounds the electrochemically active membrane electrode arrangement,
wherein the sealing assembly comprises a flow field section having at least one sealing line which surrounds the flow field and runs parallel to the longitudinal direction of the sealing assembly between the flow field, the flow field being arranged inside of the at least one sealing line and the medium channel being arranged outside of the at least one sealing line,
wherein the flow field section of the sealing assembly comprises a connection channel region in which the sealing assembly crosses the at least one connection channel, a first neighboring region which is located at a first side of the connection channel region, as seen in the longitudinal direction of the sealing assembly, and a second neighboring region which is located at a second side of the connection channel region, as seen in the longitudinal direction of the sealing assembly, wherein each of the at least one sealing element extends in one piece from the first neighboring region through the connection channel region into the second neighboring region,
wherein the sealing assembly has a height corresponding to the sum of the extent(s) of the at least one sealing element of the sealing assembly along the stack direction,
wherein an average height of the sealing assembly in the connection channel region is lower than an average height of the sealing assembly in the first neighboring region and lower than an average height of the sealing assembly in the second neighboring region,
wherein the at least one sealing element of the sealing assembly is in contact with the bipolar plate in the connection channel region, in the first neighboring region and in the second neighboring region,
wherein the bipolar plate is formed of a metallic material and comprises a first part and a second part which are fixed together along connecting lines by welding and are spaced from each other, at least in sections, in the connection channel region so that the connecting chamber of the at least one connection channel is formed by a gap between the first part and the second part of the bipolar plate,
wherein the first part and the second part of the bipolar plate meet at contact surfaces,
wherein a reference plane of the bipolar plate is oriented perpendicularly to the stack direction and runs through the contact surfaces, and
wherein an average spacing of an outer surface of the first part of the bipolar plate from the reference plane of the bipolar plate in the connection channel region is larger than an average spacing of an outer surface of the first part of the bipolar plate from the reference plane of the bipolar plate in the first neighboring region and in the second neighboring region.

2. The electrochemical device in accordance with claim 1 , wherein there is arranged, between the connection channel region and the first neighboring region or the second neighboring region, a transition region, in which the height of the sealing arrangement decreases commencing from the respective first or second neighboring region to the connection channel region.

3. The electrochemical device in accordance with claim 1 , wherein the outer surface of the bipolar plate facing the sealing element is inclined with respect to the reference plane of the bipolar plate in a transition region that is arranged between the connection channel region and the first neighboring region or the second neighboring region.

4. The electrochemical device in accordance with claim 3 , wherein the average angle of inclination of the outer surface of the bipolar plate facing the sealing element with respect to the reference plane amounts to at most approximately 45° in the transition region.

5. The electrochemical device in accordance with claim 1 , wherein the sum of the average height of the sealing assembly, the average spacing of the outer surface of the first part of the bipolar plate from the reference plane of the bipolar plate and an average spacing of an outer surface of the second part of the bipolar plate from the reference plane of the bipolar plate is of substantially the same size in the connection channel region and in the first neighboring region and in the second neighboring region.

6. The electrochemical device in accordance with claim 1 , wherein at least one of the electrochemical units comprises a sealing assembly having two sealing elements which together bridge a spacing between the bipolar plate of the electrochemical unit and a bipolar plate of a neighboring electrochemical unit along the stack direction.

7. The electrochemical device in accordance with claim 6 , wherein the sealing elements are formed and arranged in such a manner that they at least partly overlap one another—as viewed along the stack direction.

8. The electrochemical device in accordance with claim 1 , wherein the average spacing from the reference plane of the bipolar plate of the outer surface of the bipolar plate facing away from the reference plane of the bipolar plate is larger in the connection channel region than in the first neighboring region and in the second neighboring region in the case of both parts of the bipolar plate.

9. The electrochemical device in accordance with claim 1 , wherein the average spacing from the reference plane of the bipolar plate of the outer surface of the bipolar plate remote from of the reference plane of the bipolar plate is of substantially the same size in the connection channel region as in the first neighboring region and in the second neighboring region in the case of one of the parts of the bipolar plate.

10. The electrochemical device in accordance with claim 1 , wherein at least one of the parts of the bipolar plate is provided with one or more supporting regions with which this part of the bipolar plate is supported on the respective other part in the connection channel region.

11. The electrochemical device in accordance with claim 1 , wherein at least one stabilizing element is arranged in the gap between the two parts of the bipolar plate.

12. The electrochemical device in accordance with claim 11 , wherein the stabilizing element is formed in one piece with one of the parts of the bipolar plate.

13. The electrochemical device in accordance with claim 1 , wherein at least one sealing element of the sealing assembly is fixed to the membrane electrolyte arrangement of the respective electrochemical unit.

Assignees

• Elringklinger Ag

Inventors

• Kraft Juergen
• Stahl Peter
• Goetz Michael
• Morcos Manuel

Classifications

• H01M8/242 Primary

  comprising framed electrodes or intermediary frame-like gaskets (H01M8/2425, H01M8/244 take precedence) · CPC title

• H01M8/241

  with solid or matrix-supported electrolytes · CPC title

• H01M8/0258 Primary

  characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant · CPC title

• H01M8/0276

  Sealing means characterised by their form (H01M8/0273 takes precedence) · CPC title

• H01M8/0284

  Organic resins; Organic polymers · CPC title